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1992 Hyundai Excel CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 Hyundai Excel car and truck
repair procedures including Hyundai engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Hyundai Excel automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1992 Hyundai Excel AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Imported Vehicles
Vehicle: 1992 Hyundai Excel 1.5 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 1992 Hyundai Excel AUTOMOBILES
HYUNDAI -> Disc Brakes -> CALIPER SERVICE -> Assembly -> Disassembly -> ELANTRA & SONATA -> EXCEL & SCOUPE -> FRONT -> Installation -> REAR -> Removal
Vehicle: 1992 Hyundai Excel 1.5 L4 GAS
EXCEL & SCOUPE
Removal
- Remove brake pads as described previously.
- Disconnect and cap brake line(s).
- Remove caliper attaching bolts and caliper assembly from steering knuckle.
Disassembly
- Remove sleeve, sleeve boot and pin boots, Fig. .
- Protect fingers with shop towel, then blow piston from caliper bore with compressed air.
- Remove piston boot, then pry piston seal from caliper bore using a suitable screwdriver.
Assembly
- Clean all components with suitable cleaner.
- Inspect caliper bore, piston and carrier for damage or excessive wear.
- Apply rubber grease to new piston seal, then install piston...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Hyundai Excel AUTOMOBILES
Hyundai -> Fuel Filter Replacement -> All Models -> Fuel System Relief -> Removal & Installation
Vehicle: 1992 Hyundai Excel 1.5 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur.
Fuel System Relief
- Disc...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Hyundai Excel AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1992 Hyundai Excel 1.5 L4 GAS
- Raise and support vehicle, then remove front wheel.
- Remove dust cover, cotter pin and driveshaft nut.
- Drain transmission oil.
- Disconnect lower arm ball joint from knuckle, then remove stabilizer and strut bars from lower arm.
- On models with driveshaft center bearing, remove bearing bracket attaching bolts.
- On all models, insert suitable pry bar between transmission case and driveshaft, then pry driveshaft from transmission. Do not pull on driveshaft and do not insert pry bar deep enough to damage oil seal.
- Using tool No. MB990767, or...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Hyundai Excel AUTOMOBILES
Alternator, Replace
Vehicle: 1992 Hyundai Excel CXL 1.5 L4 GAS
- Disconnect battery ground cable at battery.
- Loosen belt tension and remove belt.
- Raise and support vehicle.
- Remove lefthand mud guard.
- Remove terminal nut and wire from B terminal.
- Remove alternator...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Hyundai Excel AUTOMOBILES
Hyundai -> Anti-Lock Brake Warning Lamp ->
Vehicle: 1992 Hyundai Excel L 1.5 L4 GAS
The Anti-Lock warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. If the ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Hyundai Excel AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 Hyundai Excel GL 1.5 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at water inlet.
- Remove hose from water inlet.
- Remove hose from vehicle.
- Reverse procedure to inst...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Hyundai Excel AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1992 Hyundai Excel GS 1.5 L4 GAS
- Disconnect battery ground cable.
- Loosen coolant pump pulley bolts.
- Loosen alternator support nut.
- Loosen alternator lockbolt and remove belt.
- Clean and inspect belt surfaces of...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Hyundai Excel AUTOMOBILES
Component location diagrams for most 1992 Hyundai Excel cars and light trucks sold in the U.S. from 1990+.
 MPI Control Unit Harness Diagram for 1992 Hyundai Excel GL 1.5 L4 GASComponents on diagram: |
 Emission Controls Component Locations Diagram for 1992 Hyundai Excel GL 1.5 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1992 Hyundai Excel AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Hyundai Excel cars and light trucks sold in the U.S.
 1992 Hyundai Excel GS 1.5 L4 GAS Wiring DiagramComponents on diagram: |
 1992 Hyundai Excel 1.5 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Hyundai Excel AUTOMOBILES
OEM TSB listings for most 1992 Hyundai Excel cars and light trucks sold in the U.S. from 1985+.
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Document: REMANUFACTURED AUTOMATIC TRANSAXLE (ATM) PROGRAM - REVISED Vehicle: 1992 Hyundai Excel GL 1.5 L4 GAS Auto Systems: |
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Document: UNNECESSARY ENGINE FLUSH SERVICES Vehicle: 1992 Hyundai Excel GL 1.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Hyundai Excel AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Hyundai Excel cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Hyundai Excel cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Hyundai Excel cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Hyundai Excel cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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