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Lexus ES250 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Lexus REPAIR SHOPS DON'T WANT YOU TO KNOW
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1991 | 1990 |

A/C & HEATER SERVICE PROCEDURES FOR Lexus ES250 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Lexus ES250 cars and light trucks from 1990+
Lexus -> Component Replacement & Adjustment -> BLOWER MOTOR, REPLACE -> Cooling Unit Installed -> Cooling Unit Removed -> ES250 -> ES300 -> LS400 -> SC300 & SC400
Vehicle: 1991 Lexus ES250 2.5 V6 GAS
ES250
- Refer to the "Instrument Panel, Replace" to remove parts necessary to gain access to blower motor assembly.
- Remove blower motor attaching screws, then disconnect electrical connector.
- Remove blower motor from heater unit.
- Reverse procedure to install.
ES300
- Remove instrument lower panel and undercover No. 2.
- Remove electrical connector bracket and disconnect connector.
- Remove three mounting screws and blower motor.
- Reverse procedure to install.
LS400
Cooling Unit Removed
- Remove evap...
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BRAKE SERVICE PROCEDURES FOR Lexus ES250 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Lexus ES250 cars and light trucks from 1990+.
DISC BRAKES -> Rear Disc Brakes & Parking Brakes -> BRAKE PADS REPLACEMENT
Vehicle: 1991 Lexus ES250 2.5 V6 GAS
Refer to Figs. through when replacing brake pads.
- Remove caliper bolts from torque plate, then the caliper. Do not let caliper hang by brake hose.
- On ES 250 models, remove the following:
- Two brake pads.
- Four anti-squeal shims.
- Four pad support plates.
- On LS 400 models, remove the following:
- Two anti-squeal springs.
- Two brake pads.
- Four anti-squeal shims.
- Two pad wear indicators.
- Four pad support plates.
- On all models, install pads as follows:
- Install wear indica...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Lexus ES250 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Lexus ES250 cars and light trucks sold in the U.S. for 1980+.
Lexus -> Fuel Filter Replacement -> 1990-91 ES250 -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1991 Lexus ES250 2.5 V6 GAS
Fuel System Pressure Relief
- Obtain the vehicle owners radio theft protection code prior to disconnecting the battery ground cable, if equipped.
- Disconnect the battery ground cable.
- Remove the fuel fill cap to release fuel tank pressure.
- Place a shop towel over the union bolt at top of fuel filter. Slowly loosen the union bolt allowing the fuel pressure to bleed down.
- When ever the union bolt is loosened to relieve fuel system pressure, always replace the bolt gasket.
Removal & Installation
Do not smoke or allow an open flame of any type when working on or near any fuel system related com...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Lexus ES250 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Lexus ES250 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1991 Lexus ES250 2.5 V6 GAS
- Raise and support vehicle.
- Remove front fender apron seal.
- Remove cotter pin and lock nut cap.
- Loosen bearing lock nut while depressing brake pedal.
- Drain out gear oil fluid.
- Remove cotter pin and nut from tie rod end.
- Using a suitable puller or SST 09923-00020 disconnect tie rod end from steering knuckle.
- Remove nut and disconnect stabilizer bar link from lower arm.
- Remove bolt and two nuts.
- Disconnect steering knuckle from lower ball joint.
- Place match marks on drive shaft and side gear shaft or center drive shaft. Do not use a punch to mark matchmarks. Use paint, etc.
- Loosen six ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Lexus ES250 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Lexus ES250 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1990 Lexus ES250 2.5 V6 GAS
- Loosen pivot bolt, adjusting lock bolt and adjusting bolt, and remove drive belt.
- Disconnect alternator connector.
- Remove nut, and disconnect alternator wire.
- Disconnect wire harness from clip.
- Remove pivot bolt, plate washer, adjusting ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Lexus ES250 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Lexus ES250 cars and light trucks sold in the U.S. from 1990+.
Lexus -> Lexus Ride Control (LRC) Indicator Lamp ->
Vehicle: 1990 Lexus ES250 2.5 V6 GAS
The electronic modulated air suspension system has internal self-diagnostic capabilities. When the ignition switch is placed in the On position, the LRC indicator lamp should light for approximately 2 seconds. If the lamp flashes continuously at 1 second intervals, the Electronic Control Unit (ECU) has stored a diagnostic trouble code.
Following diagnosis a...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Lexus ES250 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Lexus ES250 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1990 Lexus ES250 2.5 V6 GAS
- Turn ignition switch to "LOCK" position and disconnect cable from negative terminal of battery.
- Drain engine coolant into a suitable container.
- Remove battery.
- Remove ignition coil, igniter and bracket assembly.
- Disconnect radiator reservoir hose.
- Remove engine under cover.
- Disconnect radiator hoses.
- Disconn...
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SERPENTINE BELT SERVICE PROCEDURES FOR Lexus ES250 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Lexus ES250 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1990 Lexus ES250 2.5 V6 GAS
- Loosen pivot bolt and adjusting lock bolt on alternator.
- Remove drive bolt.
- Remove drive belt.
- ...
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COMPONENT LOCATION DIAGRAMS FOR Lexus ES250 AUTOMOBILES
Component location diagrams for most Lexus ES250 cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Lexus ES250 AUTOMOBILES
OEM drawn wiring diagrams for most Lexus ES250 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Lexus ES250 AUTOMOBILES
OEM TSB listings for most Lexus ES250 cars and light trucks sold in the U.S. from 1985+.
Document: LABELS/VECI (CALIFORNIA) - INFORMATION Vehicle: 1990 Lexus ES250 2.5 V6 GAS Auto Systems: |
Document: WARRANTY CLAIM SUBMISSION OR RESUBMISSION PERIODS Vehicle: 1991 Lexus ES250 2.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Lexus ES250 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Lexus ES250 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Lexus ES250 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Lexus ES250 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Lexus ES250 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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