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Nissan 200SX CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Nissan REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Nissan 200SX car and truck
repair procedures including Nissan engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Nissan 200SX automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Nissan 200SX AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Nissan 200SX cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 1993-95 -> Exercise System
Vehicle: 1995 Nissan 200SX SE 2.0 L4 GAS
An important fact most car owners ignore is that A/C systems must be used periodically. Car manufacturers caution that when the air conditioner is not used regularly, particularly during cold months, it should be turned on for a few minutes once every two or three weeks while the engine is running. This keeps the system in good operating condition.
Checking out the system for the effects of disuse before the onset of summer is one of the most important aspects of A/C system servicing.
First clean out the condenser core, mounted in all cases at the front of the cars...
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BRAKE SERVICE PROCEDURES FOR Nissan 200SX AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Nissan 200SX cars and light trucks from 1990+.
DISC BRAKES -> CALIPER SERVICE -> AD14VB, OPZ11V & OPZ11VB -> Except AD14VB, OPZ11V & OPZ11VB -> Front -> Overhaul -> Rear -> Replacement
Vehicle: 1996 Nissan 200SX SE-R 2.0 L4 GAS
Front
Replacement
- Raise and support front of vehicle and remove wheel.
- Disconnect brake hose from brake tube.
- Remove caliper assembly from spindle.
- Reverse procedure to install.
Overhaul
- Remove pin bolts and separate cylinder body from torque member, Figs. through .
- Remove pad retainers, shims and brake pads.
- Feed compressed air gradually into caliper port and force out piston(s) with dust seals.
- Remove piston seals, sub pins, main pins and dust seals, Fig. through .
- Reverse procedure to assemble.
Rear
Replacement
Except AD14VB, OPZ11V & OPZ11VB
- Disconnect parking brake cable a...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Nissan 200SX AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Nissan 200SX cars and light trucks sold in the U.S. for 1980+.
Nissan/Datsun -> Fuel Filter Replacement -> Except Armada, Murano, Titan & 350Z, 2006-02 Altima, 2000-06 Maxima & Sentra -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1996 Nissan 200SX SE-R 2.0 L4 GAS
Fuel System Pressure Relief
- On all models except 1990-96 300ZX, remove the fuel pump fuse from the fuse panel.
- On 1990-96 300ZX, disconnect the fuel pump relay, located behind the lefthand side kick panel.
- On all models, start and run the engine until it stalls.
- After the engine stalls, crank two or three times to ensure all fuel pressure is relieved.
- On all models except 1990-96 300ZX, turn the ignition Off, then install the fuel pump fuse.
- On 1990-96 300ZX, turn the ignition Off, then connect the fuel pump relay.
Removal &...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Nissan 200SX AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Nissan 200SX cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1995 Nissan 200SX 2.0 L4 GAS
- Remove wheel bearing lock nut. Tie rod does not need to be disconnected from steering knuckle. Suspend steering knuckle with wire so as not to stretch brake hose. Do not pull or twist brake hose.
- Remove clip and separate brake hose from strut.
- Remove strut lower mounting bolts.
- Separate drive shaft from steering knuckle by lightly tapping it. If it is hard to remove, use a puller. When removing drive shaft, cover boots with shop towel to prevent damage to them.
- Remove right drive shaf...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Nissan 200SX AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Nissan 200SX cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1995 Nissan 200SX 1.6 L4 GAS
- Disconnect battery ground cable.
- Remove air intake duct.
- Disconnect starter wiring from starter.
- Remove starter retaining bolts.
- On models equipped with automatic transaxle, remove starter from e...
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MAINTENANCE LAMP RESET PROCEDURES FOR Nissan 200SX AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Nissan 200SX cars and light trucks sold in the U.S. from 1990+.
Nissan -> Malfunction Indicator Lamp (MIL) -> 1993-2000
Vehicle: 1998 Nissan 200SX 1.6 L4 GAS
The MIL will illuminate to indicate that a system fault has been detected. The MIL will blink simultaneously with the red Light Emitting Diode (LED) on the Electronic Control Module (ECM). Following diagnosis and repair of all system faults, reset the MIL lamp. If using a scan tool, follow tool manufacturer's instructions to clear DTCs. A second, though more time consuming method of clearing DTCs involves using a small screwdriver to turn the diagnostic mode selector switch, located on the side of the ECM/ECU, fully clockwise. After waiting 2 seconds, rota...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Nissan 200SX AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Nissan 200SX cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1996 Nissan 200SX SE-R 2.0 L4 GAS
When performing ra...
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SERPENTINE BELT SERVICE PROCEDURES FOR Nissan 200SX AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Nissan 200SX cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1996 Nissan 200SX 1.6 L4 GAS
- Disconnect negative cable from battery.
- Loosen pivot bolt on alternator.
- Loosen lock nut on a...
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COMPONENT LOCATION DIAGRAMS FOR Nissan 200SX AUTOMOBILES
Component location diagrams for most Nissan 200SX cars and light trucks sold in the U.S. from 1990+.
 Driver Side Rear Door Harness Diagram for 1996 Nissan 200SX SE 1.6 L4 GASComponents on diagram: |
 Passenger Compartment A/C Components Diagram for 1995 Nissan 200SX 2.0 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Nissan 200SX AUTOMOBILES
OEM drawn wiring diagrams for most Nissan 200SX cars and light trucks sold in the U.S.
 1998 Nissan 200SX 2.0 L4 GAS Wiring DiagramComponents on diagram: |
 1995 Nissan 200SX SE 1.6 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Nissan 200SX AUTOMOBILES
OEM TSB listings for most Nissan 200SX cars and light trucks sold in the U.S. from 1985+.
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Document: FLUIDS/LUBES/CHEMICALS-RECOMMENDED FOR SERV REPAIRS Vehicle: 1986 Nissan 200SX 2.0 L4 GAS Auto Systems: |
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Document: BATTERY TESTING FOR NISSAN ORIGINAL EQUIPMENT AND GENUINE NISSAN REPLACEMENT BATTERIES - REVISED Vehicle: 1998 Nissan 200SX 1.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Nissan 200SX AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Nissan 200SX cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Nissan 200SX cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Nissan 200SX cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Nissan 200SX cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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