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Nissan 240SX CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Nissan REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Nissan 240SX car and truck
repair procedures including Nissan engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Nissan 240SX automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Nissan 240SX AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Nissan 240SX cars and light trucks from 1990+
Nissan -> COMPONENT REPLACEMENT & ADJUSTMENT -> EVAPORATOR CORE, REPLACE
Vehicle: 1992 Nissan 240SX 2.4 L4 GAS
Refer to Figs. through , for evaporator core replacement, noting the following:
- Disconnect battery ground cable, then drain coolant, discharge and recover refrigerant.
- Remove instrumen...
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BRAKE SERVICE PROCEDURES FOR Nissan 240SX AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Nissan 240SX cars and light trucks from 1990+.
MITSUBISHI, HYDRAULIC BRAKE SYSTEM -> WHEEL CYLINDER SERVICE -> Assembly -> Disassembly -> INSTALLATION -> OVERHAUL -> REMOVAL
Vehicle: 1991 Nissan 240SX SE 2.4 L4 GAS
REMOVAL
- Remove wheel, drum and brake shoes.
- Loosen brake line fitting at wheel cylinder. Do not pull metal line away from cylinder.
- Remove screw holding cylinder to backing plate.
- Separate wheel cylinder from brake line and backing plate by pulling the cylinder outward and away from backing plate.
OVERHAUL
Note position of all parts as they are removed for proper installation.
Disassembly
- Refer to Fig. , then remove boots, piston, cups and spring from wheel cylinder.
- Wipe cylinder walls with denatured alcohol or clean brake fluid.
- Examine cylinder bore. A scored bore may be providi...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Nissan 240SX AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Nissan 240SX cars and light trucks sold in the U.S. for 1980+.
Nissan/Datsun -> Fuel Filter Scheduled Maintenance -> Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1996 Nissan 240SX 2.4 L4 GAS
Normal Service
Service as ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Nissan 240SX AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Nissan 240SX cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1994 Nissan 240SX SE 2.4 L4 GAS
- Remove wheel bearing lock nut. Tie rod does not need to be disconnected from steering knuckle. Suspend steering knuckle with wire so as not to stretch brake hose. Do not pull or twist brake hose.
- Remove clip and separate brake hose from strut.
- Remove strut lower mounting bolts.
- Separate drive shaft from steering knuckle by lightly tapping it. If it is hard to remove, use a puller. When removing drive shaft, cover boots with shop towel to prevent damage to them.
- Remove right drive shaf...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Nissan 240SX AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Nissan 240SX cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1992 Nissan 240SX 2.4 L4 GAS
- Remove engine undercover.
- Remove drive belt from alternator.
- Disconnect harness co...
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MAINTENANCE LAMP RESET PROCEDURES FOR Nissan 240SX AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Nissan 240SX cars and light trucks sold in the U.S. from 1990+.
Nissan -> Air Bag Warning Lamp ->
Vehicle: 1996 Nissan 240SX SE 2.4 L4 GAS
When the ignition key is placed in the on or Start positions, the air bag warning lamp will illuminate for approximately 7 seconds, then turn off. This lamp cycle indica...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Nissan 240SX AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Nissan 240SX cars and light trucks from 1990+
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1992 Nissan 240SX LE 2.4 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at cylinder head.
- Remove hose from cylinder head.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Nissan 240SX AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Nissan 240SX cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1991 Nissan 240SX 2.4 L4 GAS
- Loosen lock nut on power steering pump.
- Loosen adjusting bolt on power steering pump.
- Remove wa...
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COMPONENT LOCATION DIAGRAMS FOR Nissan 240SX AUTOMOBILES
Component location diagrams for most Nissan 240SX cars and light trucks sold in the U.S. from 1990+.
 ECCS Components Diagram for 1993 Nissan 240SX 2.4 L4 GASComponents on diagram: |
 Instrument Harness Diagram for 1991 Nissan 240SX SE 2.4 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Nissan 240SX AUTOMOBILES
OEM drawn wiring diagrams for most Nissan 240SX cars and light trucks sold in the U.S.
 1995 Nissan 240SX SE 2.4 L4 GAS Wiring DiagramComponents on diagram: |
 1990 Nissan 240SX 2.4 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Nissan 240SX AUTOMOBILES
OEM TSB listings for most Nissan 240SX cars and light trucks sold in the U.S. from 1985+.
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Document: SALE OF REFRIGERANT BT WEIGHT OR VOLUME - INFO Vehicle: 1992 Nissan 240SX 2.4 L4 GAS Auto Systems: |
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Document: A/C - INSTALLATION (VEHICLES WITH HICAS STEERING) Vehicle: 1992 Nissan 240SX LE 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Nissan 240SX AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Nissan 240SX cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Nissan 240SX cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Nissan 240SX cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Nissan 240SX cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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