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Peugeot 505 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Peugeot REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Peugeot 505 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Peugeot 505 cars and light trucks from 1990+
Peugeot -> Cooling Fans -> DESCRIPTION
Vehicle: 1991 Peugeot 505 SW8 2.2 L4 GAS
When the ignition switch is in Run or Start, fuse F5 applies voltage to the cooling fan low speed relay, cooling fan relay A, and the cooling fan relay B. The positive battery junction connector applies voltage at all times to the cooling fan low speed relay and the cooling fan relay B.
The temperature electronic control unit receives input from the coolant temperature sen...
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BRAKE SERVICE PROCEDURES FOR Peugeot 505 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Peugeot 505 cars and light trucks from 1990+.
PEUGEOT, DRUM BRAKES -> DBA TYPE 2 BRAKE SERVICE -> INSPECTION -> INSTALLATION -> REMOVAL
Vehicle: 1991 Peugeot 505 SW8 2.2 L4 GAS
REMOVAL
- Raise and support rear of vehicle, then remove wheel and tire assembly.
- Loosen parking brake cable locknuts, then remove adjusting nuts.
- Remove plug from drum, Fig. , then insert a screwdriver through backplate and move parking brake lever outward to release brake shoes.
- Reinstall plug, then remove drum.
- On sedan models, remove lower return spring, Fig. .
- On all models, remove upper return spring, then position a clamp on brake cylinder.
- Remove hold-down springs, then the leading shoe.
- Disconnect parking brake cable from lever, then remove trailing shoe with link rod.
- Re...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Peugeot 505 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Peugeot 505 cars and light trucks sold in the U.S. for 1980+.
Peugeot -> Fuel Filter Replacement -> Gasoline Engines -> Installation -> Removal
Vehicle: 1990 Peugeot 505 SW8 2.2 L4 GAS
Removal
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
- Disconnect the battery ground cable.
- Carefully pinch off the fuel hoses at the fuel filter.
- Slowly loosen the fuel filter hose clamps or banjo bolt, then disconnect the fuel hoses from the fuel filter.
- Remove the fuel filter mountin...
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COMPONENT LOCATION DIAGRAMS FOR Peugeot 505 AUTOMOBILES
Component location diagrams for most Peugeot 505 cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Peugeot 505 AUTOMOBILES
OEM TSB listings for most Peugeot 505 cars and light trucks sold in the U.S. from 1985+.
Document: PCV BLOCKAGE-MOISTURE-SEVERE WEATHER OIL LEAK (XN6) Vehicle: 1985 Peugeot 505 GL 2.0 L4 GAS Symptoms: |
Document: CURRENT FLOW & DRAW DIAGNOSED - POWER ANTENNA Vehicle: 1987 Peugeot 505 S 2.2 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Peugeot 505 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Peugeot 505 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Peugeot 505 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Peugeot 505 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Peugeot 505 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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