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Peugeot CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Peugeot REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
| 304 | 403 | 404 | 405 |
| 504 | 505 | 604 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Peugeot car and truck
repair procedures including Peugeot engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Peugeot
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Peugeot AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Peugeot cars and light trucks from 1990+
Peugeot -> Cooling Fans -> DESCRIPTION
Vehicle: 1991 Peugeot 505 DL 2.2 L4 GAS
When the ignition switch is in Run or Start, fuse F5 applies voltage to the cooling fan low speed relay, cooling fan relay A, and the cooling fan relay B. The positive battery junction connector applies voltage at all times to the cooling fan low speed relay and the cooling fan relay B.
The temperature electronic control unit receives input from the coolant temperature sen...
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BRAKE SERVICE PROCEDURES FOR Peugeot AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Peugeot cars and light trucks from 1990+.
PEUGEOT, DISC BRAKES -> FRONT BRAKE PADS REPLACEMENT -> 405 -> 505 -> DBA Series IV Calipers -> Teves Calipers
Vehicle: 1990 Peugeot 405 S 1.9 L4 GAS
405
- Raise and support front of vehicle, then remove wheel and tire assembly.
- Drain a portion of brake fluid from master cylinder reservoir.
- Disconnect brake wear wire, then remove bolt (1) while holding guide (2), Fig. .
- Swing caliper up on its remaining mounting bolt and remove brake pads.
- Check for leaks around piston, seal, boots and holes.
- Check wear on old disc and proper sliding action of piston. Replace all parts showing wear or damage.
- Clean and inspect piston surface, caliper and disc. Push piston back to the end of its travel.
- Reverse procedure to install.
505
DBA S...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Peugeot AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Peugeot cars and light trucks sold in the U.S. for 1980+.
Peugeot -> Fuel Filter Replacement -> Gasoline Engines -> Installation -> Removal
Vehicle: 1990 Peugeot 405 S 1.9 L4 GAS
Removal
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
- Disconnect the battery ground cable.
- Carefully pinch off the fuel hoses at the fuel filter.
- Slowly loosen the fuel filter hose clamps or banjo bolt, then disconnect the fuel hoses from the fuel filter.
- Remove the fuel filter mountin...
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COMPONENT LOCATION DIAGRAMS FOR Peugeot AUTOMOBILES
Component location diagrams for most Peugeot cars and light trucks sold in the U.S. from 1990+.
 Behind RH Side Of I/P, Above Glove Box Diagram for 1991 Peugeot 405 MI16 1.9 L4 GASComponents on diagram: |
 Engine Compartment Diagram for 1991 Peugeot 405 MI16 1.9 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Peugeot AUTOMOBILES
OEM drawn wiring diagrams for most Peugeot cars and light trucks sold in the U.S.
 1991 Peugeot 405 MI16 1.9 L4 GAS Wiring DiagramComponents on diagram: |
 1990 Peugeot 405 MI16 1.9 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Peugeot AUTOMOBILES
OEM TSB listings for most Peugeot cars and light trucks sold in the U.S. from 1985+.
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Document: TRANS REPLACEMENT - DRIVESHAFT/UNIV JOINT INSPECTION Vehicle: 1990 Peugeot 405 MI16 1.9 L4 GAS Auto Systems: |
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Document: WINDSHIELD - WIND NOISE FROM UPPER AREA/OVER 50 MPH Vehicle: 1990 Peugeot 405 S 1.9 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Peugeot AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Peugeot cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Peugeot cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Peugeot cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Peugeot cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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