Peugeot REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Peugeot CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Peugeot REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Peugeot car and truck repair procedures including Peugeot engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Peugeot automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Peugeot mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Peugeot vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Peugeot AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Peugeot cars and light trucks from 1990+

Peugeot -> Diagnosis & Testing -> A/C SYSTEM DIAGNOSIS & TESTING -> COMPRESSOR & ELECTRIC COOLING FAN NOT OPERATING -> COMPRESSOR & ELECTRIC COOLING FAN OPERATING BUBBLES IN SIGHT GLASS -> COMPRESSOR & ELECTRIC FAN OPERATING, NO BUBBLES IN SIGHT GLASS -> ELECTRIC COOLING FAN OPERATING, COMPRESSOR NOT OPERATING -> ENGINE OVERHEATING DIAGNOSIS -> High & Low Pressure Gauges Read High -> High & Low Pressure Gauges Read Low -> High & Low Pressure Gauges Read Zero -> High Pressure Gauge Reads High & Low Pressure Gauge Reads Low -> High Pressure Gauge Reads Normal & Low Pressure Gauge Reads Low -> High Pressure Gauge Reads Too Low & Low Pressure Gauge Reads Too High -> IDLE TOO HIGH WITH COMPRESSOR ENGAGED -> IDLE TOO LOW WITH COMPRESSOR ENGAGED -> INSUFFICIENT COOLING -> NO COOLING -> NO OR FEW BUBBLES IN SIGHT GLASS
Vehicle: 1991 Peugeot 405 S 1.9 L4 GAS

Refer to Fig. for numbers in parenthesis in the following procedures under "Refrigeration System Diagnosis."

NO COOLING

COMPRESSOR & ELECTRIC COOLING FAN NOT OPERATING
  • Fuse defective.
  • A/C mode control assembly defective.
  • Thermostatic switch (4) short circuited.
ELECTRIC COOLING FAN OPERATING, COMPRESSOR NOT OPERATING
  • Compressor drive belt (2) broken, compressor (7) seized.
  • Clutch air gap (5) too large.
  • Clutch coil (6) circuit broken.
COMPRESSOR & ELECTRIC FAN OPERATING, NO BUBBLES IN S...

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BRAKE SERVICE PROCEDURES FOR Peugeot AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Peugeot cars and light trucks from 1990+.

PEUGEOT, DISC BRAKES -> REAR CALIPER SERVICE -> 405 -> Installation -> Removal
Vehicle: 1990 Peugeot 405 MI16 1.9 L4 GAS

405

Removal
  • Remove brake pads, then loosen nut on brake line.
  • Place plug in brake line and save pipe retainer.
  • Remove hose and plug caliper hole.
  • Remove bolt to immobilize guide, then disconnect parking brake cable from caliper.
  • Remove caliper. Do not drain brake fluid from caliper.
Installation
  • Replacement caliper are supplied with brake fluid. To prevent unnecessary bleeding, do not drain fluid when installing...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Peugeot AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Peugeot cars and light trucks sold in the U.S. for 1980+.

Peugeot -> Fuel Filter Scheduled Maintenance -> 405, 505 & 604 Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1990 Peugeot 405 MI16 1.9 L4 GAS

Normal Service

Replace ev...

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COMPONENT LOCATION DIAGRAMS FOR Peugeot AUTOMOBILES

Component location diagrams for most Peugeot cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Diagram for 1991 Peugeot 405 DL 1.9 L4 GASEngine Compartment Diagram for 1991 Peugeot 405 DL 1.9 L4 GAS

Components on diagram:
  • Positive Battery Junction Block Connector
  • Relay Box
  • Air Flow Sensor
  • Throttle Actuator
  • Ignition Coil
  • RH Side Of Engine Compartment Diagram for 1991 Peugeot 405 DL 1.9 L4 GASRH Side Of Engine Compartment Diagram for 1991 Peugeot 405 DL 1.9 L4 GAS

    Components on diagram:
  • Injection Electronic Control Unit Fuse
  • Junction Block E
  • CLICK HERE TO GET FULL ACCESS TO Peugeot PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Peugeot AUTOMOBILES

    OEM drawn wiring diagrams for most Peugeot cars and light trucks sold in the U.S.

    1991 Peugeot 405 DL 1.9 L4 GAS Wiring Diagram1991 Peugeot 405 DL 1.9 L4 GAS Wiring Diagram

    Components on diagram:
  • Oil Level Sensor
  • Tachometer
  • Oil Temperature Sensor
  • Oil Temperature Level Gauge
  • 1991 Peugeot 405 MI16 1.9 L4 GAS Wiring Diagram1991 Peugeot 405 MI16 1.9 L4 GAS Wiring Diagram

    Components on diagram:
  • LH Side View Mirror Control
  • LH Side View Mirror
  • RH Side View Mirror
  • RH Side View Mirror Control
  • I/P Down Motor
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    TECHNICAL SERVICE BULLETINS FOR Peugeot AUTOMOBILES

    OEM TSB listings for most Peugeot cars and light trucks sold in the U.S. from 1985+.

    Document: BATTERIES ("MAINTENANCE FREE") - MAINTENANCE
    Vehicle: 1985 Peugeot 505 2.0 L4 GAS

    Auto Systems:
  • Starting, Charging, Battery
  • Document: MOTORIZED PASSIVE RESTRAINTS - CLEANING/LUBRICATING
    Vehicle: 1989 Peugeot 405 DL 1.9 L4 GAS

    Auto Systems:
  • Seats, Belts, Interior Trim, Carpets, Air Bags
  • CLICK HERE TO GET FULL ACCESS TO Peugeot TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Peugeot AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Peugeot cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Peugeot cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Peugeot cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Peugeot cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Peugeot SPECIFICATIONS DATA!

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