1990 Chevrolet G30 VAN Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1990 Chevrolet G30 VAN

  • 1990 Chevrolet G30 VAN 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1990 Chevrolet G30 VAN 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:J
  • 1990 Chevrolet G30 VAN 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1990 Chevrolet G30 VAN 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N
  • 1990 Chevrolet G30 VAN Sportvan 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:J
  • 1990 Chevrolet G30 VAN Sportvan 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1990 Chevrolet G30 VAN Sportvan 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N

BRAKE SERVICE PROCEDURES FOR 1990 Chevrolet G30 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Chevrolet G30 VAN cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Delco-Moraine Brake Boosters -> POWER BRAKE UNIT, Replace -> 1990-91 C & K SERIES -> ASTRO & SAFARI VAN -> CABALLERO & EL CAMINO -> FULL SIZE EXCEPT 1990-91 C & K SERIES -> LUMINA APV, SILHOUTTE & TRANS SPORT -> S/T 10 & 15 & BRAVADA
Vehicle: 1990 Chevrolet G30 VAN Sportvan 6.2 V8 DIESEL

CABALLERO & EL CAMINO

  • Remove vacuum hose from check valve and master cylinder retaining nuts.
  • Pull master cylinder forward so it clears mounting studs and move to one side. Support cylinder to avoid stress on hydraulic lines.
  • Remove power unit to dash nuts.
  • Remove brake pedal pushrod retainer and disconnect pushrod from pin.
  • Remove power brake unit from vehicle.
  • Reverse procedure to install.

ASTRO & SAFARI VAN

  • Disconnect master cylinder from power brake unit.
  • Disconnect power brake unit pushrod from brake pedal.
  • Remove power brake unit retaining nuts and the power brake unit.
  • Rev...

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BRAKE SERVICE PROCEDURES FOR 1990 Chevrolet G30 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Chevrolet G30 VAN cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEMS, GENERAL MOTORS -> HEIGHT SENSING PROPORTIONING VALVE, Adjust
Vehicle: 1990 Chevrolet G30 VAN Sportvan 6.2 V8 DIESEL

The height sensing proportioning valve must be adjusted whenever the valve and/or linkage is disassembled or removed for service. In addition, adjustment should be checked if excessive front wheel lock-up is experienced with a lower than desired brake application rate when vehicle is at or near maximum GVWR.

  • Raise and support vehicle leaving wheels on, and allow axle to hang free (no load condition).
  • Remove lever retaining nut and disconnect lever from valve shaft, Fig. .
  • Rotate valve shaft to permit installation of correct adjustment gauge, Fig. ,...

CLICK HERE TO GET FULL ACCESS TO 1990 Chevrolet G30 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Chevrolet G30 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Chevrolet G30 VAN cars and light trucks from 1990+.

ANTI-LOCK BRAKES, GENERAL MOTORS -> Four Wheel Anti-Lock Brake System -> DESCRIPTION
Vehicle: 1990 Chevrolet G30 VAN Sportvan 6.2 V8 DIESEL

This braking system Fig. is designed to reduce the occurrence of wheel lock-up during severe braking conditions. To accomplish this function, the system regulates hydraulic brake line pressure by using an Electronic Hydraulic Control Unit (EHCU) module. This control module has two types of valves. Isolation valves which maintain pressure to each front wheel separately and rear wheels combined. Dump valves which dump pressure to each front wheel separately and rear wheels combined. These valves are controlled by a microcomputer which is part of the EHCU module. During a severe brak...

CLICK HERE TO GET FULL ACCESS TO 1990 Chevrolet G30 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Chevrolet G30 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Chevrolet G30 VAN cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Tracker Brake Booster -> IN-VEHICLE SERVICE -> BOOSTER PISTON ROD ADJUSTMENT
Vehicle: 1990 Chevrolet G30 VAN 6.2 V8 DIESEL

BOOSTER PISTON ROD ADJUSTMENT

  • Pump brake pedal several times, then remove master cylinder from brake booster.
  • With gasket installed on master cylinder, install booster piston rod gauge tool No. J34873-A or equivalent on master...

CLICK HERE TO GET FULL ACCESS TO 1990 Chevrolet G30 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Chevrolet G30 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Chevrolet G30 VAN cars and light trucks from 1990+.

ANTI-LOCK BRAKES, GENERAL MOTORS -> Four Wheel Anti-Lock Brake System -> SYSTEM SERVICE -> BLEEDING EHCU MODULE
Vehicle: 1990 Chevrolet G30 VAN Sportvan 7.4 V8 GAS

BLEEDING EHCU MODULE

The EHCU Module should be bled after replacement or if trapped air is in the unit. If bleeding is required the module must be bled thoroughly before the wheel cylinders and calipers.

There are two bleeders on top of the unit that appear to be normal bleeders, Fig. . These are modulator bleeders and must remain closed when the unit is not pressurized.

The internal bleeders are on either side of EHCU module. The valves are used to open the internal passages within the EHCU module. Both bleed valves must be rotated 1/4-1/2 a turn counterclockwise before beginning t...

CLICK HERE TO GET FULL ACCESS TO 1990 Chevrolet G30 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Chevrolet G30 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Chevrolet G30 VAN cars and light trucks from 1990+.

ANTI-LOCK BRAKES, GENERAL MOTORS -> Four Wheel Anti-Lock Brake System -> TROUBLESHOOTING
Vehicle: 1990 Chevrolet G30 VAN 7.4 V8 GAS

Refer to Figs. throug...

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