1991 Dodge B150 VAN Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1991 Dodge B150 VAN

  • 1991 Dodge B150 VAN 3.9 V6 GAS, CID:239, Fuel Injection, Aspiration:239, Engine VIN:, Desg:X
  • 1991 Dodge B150 VAN 5.2 V8 GAS, CID:318, Fuel Injection, Aspiration:318, Engine VIN:, Desg:Y
  • 1991 Dodge B150 VAN Sportsman 3.9 V6 GAS, CID:239, Fuel Injection, Aspiration:239, Engine VIN:, Desg:X
  • 1991 Dodge B150 VAN Sportsman 5.2 V8 GAS, CID:318, Fuel Injection, Aspiration:318, Engine VIN:, Desg:Y

BRAKE SERVICE PROCEDURES FOR 1991 Dodge B150 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge B150 VAN cars and light trucks from 1990+.

ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Front Wheel Drive Models -> DESCRIPTION
Vehicle: 1991 Dodge B150 VAN 3.9 V6 GAS

The Anti-Lock Braking System (ABS) prevents the wheels from locking up when braking, regardless of the surface conditions. This allows the car to stop in a shorter distance, and allows the driver to maintain directional control of the vehicle during heavy braking.

During normal braking conditions, the ABS operates like a co...

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BRAKE SERVICE PROCEDURES FOR 1991 Dodge B150 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge B150 VAN cars and light trucks from 1990+.

DISC BRAKES, CHRYSLER CORP. -> Type 3-Kelsey-Hayes Single Piston Sliding Caliper, Chrysler -> CALIPER SERVICE -> ASSEMBLE -> DISASSEMBLE -> REMOVAL
Vehicle: 1991 Dodge B150 VAN 5.2 V8 GAS

REMOVAL

  • Raise the vehicle and remove front wheels.
  • Disconnect and cap flexible brake line, then remove caliper retaining clips and anti-rattle springs, Fig. .
  • Remove caliper from disc by slowly sliding caliper assembly out and away from disc. Use some means to support caliper. Do not let caliper hang from hydraulic line.

DISASSEMBLE

  • With caliper and pads removed as described previously, place the caliper onto the upper control arm and slowly depress brake pedal, in turn hydraulically pushing piston out of bore.
  • Support pedal below first inch of pedal travel to prevent excessive fluid ...

CLICK HERE TO GET FULL ACCESS TO 1991 Dodge B150 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Dodge B150 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge B150 VAN cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEMS, CHRYSLER CORP. -> BLEEDING MASTER CYLINDER
Vehicle: 1991 Dodge B150 VAN Sportsman 3.9 V6 GAS

This procedure can be performed with master cylinder on or off vehicle.

  • Disconnect brake lines at master cylinder, if necessary.
  • Connect suitable lengths of brake lines to master cylinder and immerse other ends of lines in master cylinder reservoirs.
  • Apply master cylinder pushrod or brake pedal with full strokes until air bubbles have disap...

CLICK HERE TO GET FULL ACCESS TO 1991 Dodge B150 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Dodge B150 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge B150 VAN cars and light trucks from 1990+.

ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Rear Wheel Drive Models -> DIAGNOSIS & TESTING -> FAULT CODES
Vehicle: 1991 Dodge B150 VAN 5.2 V8 GAS

The electronic control module in this system has the capability of generating and storing fault codes. If a fault is detected, the system will illuminate the amber anti-lock warning lamp and set a fault code. When a fault code is set, the amber anti-lock warning lamp will illuminate. In most cases, the red brake warning lamp will also light.

When a problem in the system is suspected, preliminary diagnosis should begin with a fluid level check and a visual inspection of the electrical and hydraulic connections in the system. If obvious faults are not found, a road test will he...

CLICK HERE TO GET FULL ACCESS TO 1991 Dodge B150 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Dodge B150 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge B150 VAN cars and light trucks from 1990+.

DISC BRAKES, CHRYSLER CORP. -> General Information -> TROUBLESHOOTING -> BRAKE RATTLE -> BRAKE ROUGHNESS OR CHATTER; PEDAL PUMPING -> CALIPER BRAKE FLUID LEAK -> EXCESSIVE PEDAL EFFORT -> EXCESSIVE PEDAL TRAVEL -> HEAVY BRAKE DRAG -> NO BRAKING EFFECT WHEN PEDAL IS DEPRESSED -> PULL, UNEVEN OR GRABBING BRAKES -> REAR BRAKES LOCKING ON APPLICATION
Vehicle: 1991 Dodge B150 VAN Sportsman 5.2 V8 GAS

EXCESSIVE PEDAL TRAVEL

  • Worn brake lining.
  • Pad knock back after cornering or rough road travel.
  • Piston or pad assembly not properly seated or positioned.
  • Air leak or insufficient fluid in system or caliper.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Pads out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoe and lining assemblies.

BRAKE ROUGHNESS OR CHATTER; PEDAL PUMPING

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

EXCESSIVE PEDAL EFFORT

  • Frozen or seiz...

CLICK HERE TO GET FULL ACCESS TO 1991 Dodge B150 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Dodge B150 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge B150 VAN cars and light trucks from 1990+.

DISC BRAKES, CHRYSLER CORP. -> Type 3-Kelsey-Hayes Single Piston Sliding Caliper, Chrysler -> BRAKE PAD, Replace -> INSTALLATION -> REMOVAL
Vehicle: 1991 Dodge B150 VAN 5.2 V8 GAS

REMOVAL

  • Remove caliper assembly as outlined above.
  • Remove outboard pad by prying between the pad and the caliper fingers, Fig. , since flanges on outboard pad retain caliper firmly. Caliper should be supported to avoid damage to the flexible brake hose.
  • Remove inboard brake pad from the adapter, Fig. .

INSTALLATION

Remove approximately 1 /3 of the brake fluid out of the reservoir to prevent overflow when pistons are pushed back into the bore.

  • With care, push piston back into bore until bottomed.
  • Install new outboard pad in recess of caliper. No freeplay should exist between brake p...

CLICK HERE TO GET FULL ACCESS TO 1991 Dodge B150 VAN BRAKE SERVICE PROCEDURES

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