1991 Dodge Grand Caravan Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1991 Dodge Grand Caravan

  • 1991 Dodge Grand Caravan LE 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
  • 1991 Dodge Grand Caravan SE 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R

BRAKE SERVICE PROCEDURES FOR 1991 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge Grand Caravan cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEMS, CHRYSLER CORP. -> BLEEDING SYSTEM -> CHRYSLER -> Except Front Wheel Drive Models -> Front Wheel Drive Models -> JEEP
Vehicle: 1991 Dodge Grand Caravan LE 3.3 V6 GAS

CHRYSLER

Except Front Wheel Drive Models
  • On models equipped with Rear Wheel Anti-Lock brakes (RWAL), connect one end of a suitable hose to bleeder valve on RWAL hydraulic valve and submerge other end in a glass container partially filled with clean brake fluid.
  • Pump brake pedal several times, then hold pedal down firmly.
  • With pedal firmly depressed, open bleeder valve until pedal fades to floor, then close bleeder valve.
  • Repeat procedure until a continuous flow of brake fluid is released from bleeder valve. Ensure a fluid level is maintained in master cylinder at all times.
  • On all mod...

CLICK HERE TO GET FULL ACCESS TO 1991 Dodge Grand Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge Grand Caravan cars and light trucks from 1990+.

DRUM BRAKES, CHRYSLER CORP. -> Drum Brakes, Chrylser -> REAR WHEEL DRIVE EXCEPT RAM RAIDER & RAM 50 -> 12 INCH DRUMS -> 9, 10 & 11 INCH DRUMS -> Inspection -> Installation -> RAM 50 & RAM RAIDER -> Removal
Vehicle: 1991 Dodge Grand Caravan LE 3.3 V6 GAS

9, 10 & 11 INCH DRUMS

Removal
  • Raise and support rear of vehicle, then remove tire and wheel assembly.
  • Remove brake drum. If brake lining is dragging on brake drum, back off brake adjustment by rotating adjustment screw. If brake drum is rusted or corroded to axle flange and cannot be removed, lightly tap axle flange to drum mounting surface with a suitable hammer.
  • Using brake spring pliers or equivalent, remove primary and secondary shoe return springs, Fig. .
  • Remove automatic adjuster cable from anchor plate, then unhook from adjuster lever.
  • Remove adjuste...

CLICK HERE TO GET FULL ACCESS TO 1991 Dodge Grand Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge Grand Caravan cars and light trucks from 1990+.

DRUM BRAKES, CHRYSLER CORP. -> Drum Brakes, Chrylser -> REAR WHEEL DRIVE EXCEPT RAM RAIDER & RAM 50 -> 12 INCH DRUMS -> 9, 10 & 11 INCH DRUMS -> Inspection -> Installation -> RAM 50 & RAM RAIDER -> Removal
Vehicle: 1991 Dodge Grand Caravan SE 3.3 V6 GAS

9, 10 & 11 INCH DRUMS

Removal
  • Raise and support rear of vehicle, then remove tire and wheel assembly.
  • Remove brake drum. If brake lining is dragging on brake drum, back off brake adjustment by rotating adjustment screw. If brake drum is rusted or corroded to axle flange and cannot be removed, lightly tap axle flange to drum mounting surface with a suitable hammer.
  • Using brake spring pliers or equivalent, remove primary and secondary shoe return springs, Fig. .
  • Remove automatic adjuster cable from anchor plate, then unhook from adjuster lever.
  • Remove adjuste...

CLICK HERE TO GET FULL ACCESS TO 1991 Dodge Grand Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge Grand Caravan cars and light trucks from 1990+.

ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Front Wheel Drive Models -> SYSTEM COMPONENTS -> CONTROLLER ANTI-LOCK BRAKE (CAB) -> HYDRAULIC ASSEMBLY -> PUMP/MOTOR ASSEMBLY -> WHEEL SPEED SENSORS
Vehicle: 1991 Dodge Grand Caravan SE 3.3 V6 GAS

HYDRAULIC ASSEMBLY

This ABS system uses an integral hydraulic assembly which contains the wheel circuit valves used for brake pressure modulation.

WHEEL SPEED SENSORS

The wheel speed sensors are located at each wheel and transmit wheel speed information to the Controller Anti-Lock Brake.

CONTROLLER ANTI-LOCK BRAKE (CAB)

The Controller Anti-Lock Brake (CAB) is located on the front lefthand side of the engine compartment. The CAB uses the wheel speed inf...

CLICK HERE TO GET FULL ACCESS TO 1991 Dodge Grand Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge Grand Caravan cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEMS, CHRYSLER CORP. -> MASTER CYLINDER, Replace -> Cherokee, Comanche & Wagoneer -> CHRYSLER -> Except Cherokee, Comanche & Wagoneer -> Except Models w/Aluminum Master Cylinder -> FRONT WHEEL DRIVE MODELS -> FULL SIZE TRUCK, VAN/WAGON & DAKOTA -> JEEP -> Models w/Aluminum Master Cylinder & Manual Brakes -> Models w/Aluminum Master Cylinder & Power Brakes -> RAM RAIDER & RAM 50
Vehicle: 1991 Dodge Grand Caravan LE 3.3 V6 GAS

CHRYSLER

FRONT WHEEL DRIVE MODELS
  • Disconnect and plug brake tubes from master cylinder. Cap master cylinder ports.
  • Remove master cylinder attaching nuts.
  • Remove master cylinder from power brake unit.
  • Reverse procedure to install. Master cylinder should be bench bled before installation, using bleeding tubes tool No. C-4546 or equivalent.
RAM RAIDER & RAM 50
  • Disconnect the brake tube from the master cylinder.
  • On models equipped with manual brakes, remove clevis pin connecting pushrod to brake pedal.
  • Remove the attaching bolts from the toe-board or power brake assembly.
  • Reverse pro...

CLICK HERE TO GET FULL ACCESS TO 1991 Dodge Grand Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge Grand Caravan cars and light trucks from 1990+.

DISC BRAKES, CHRYSLER CORP. -> Type 4-Kelsey-Hayes Single Pin Floating Caliper, Chrysler -> BRAKE PAD, Replace -> INSTALLATION -> REMOVAL
Vehicle: 1991 Dodge Grand Caravan SE 3.3 V6 GAS

REMOVAL

  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Remove caliper guide pin.
  • Remove caliper from disc by sliding caliper assembly out and away from braking disc. Suspend caliper with wire to avoid damaging flexible brake hose.
  • Remove outboard brake lining, then lift off rotor and remove inboard brake lining.

INSTALLATION

  • Push piston back into cylinder bore with uni...

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