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1991 Mazda B2600 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
A/C & HEATER SERVICE PROCEDURES FOR 1991 Mazda B2600 AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 1991-92 -> Charging System -> Charging Station Method -> Disposable Can Method
Vehicle: 1991 Mazda B2600 2.6 L4 GAS
Disposable Can Method
- Connect a suitable refrigerant dispensing valve to refrigerant can, then connect manifold gauge set to system.
- Connect center line of gauge set to fitting on container valve, Fig. .
- Purge air from center line by loosening connection at center fitting on gauge set, then slightly opening valve at container for a second or two. Retighten connection at gauge...
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BRAKE SERVICE PROCEDURES FOR 1991 Mazda B2600 AUTOMOBILES
POWER BRAKE UNITS -> POWER BRAKE UNIT SERVICE -> OVERHAUL -> REPLACE
Vehicle: 1991 Mazda B2600 2.6 L4 GAS
REPLACE
- Remove master cylinder as described in "Hydraulic Brake".
- Remove clutch pipe holder, if equipped, then disconnect vacuum hose from power brake unit.
- Disconnect pushrod fork from brake pedal and remove power brake unit from vehicle.
- Reverse procedure to install. On all models except Navajo, booster bolts are torqued to 14-17 ft.lbs. On Navajo models, booster bolts ore torqued to 13-25 ft.lbs.
OVERHAUL
Refer...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Mazda B2600 AUTOMOBILES
Mazda -> Component Locations -> 1989-93 B2600
Vehicle: 1991 Mazda B2600 2.6 L4 GAS
Refer to Fig....
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Mazda B2600 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Mazda B2600 2.6 L4 GAS
- Raise and support vehicle and remove front wheels.
- Remove freewheel hub.
- Remove caliper, mounting support and knuckle arm, leaving brake hose attached, and suspend caliper out of way.
- Disconnect stabilizer, then remove tie rod end.
- Remove lower mount of shock absorber.
- Remove snap ring and spacer.
- Support lower arm with suitable jack, then disconnect upper and lower ball joints and knuckle.
- Lower the lower arm and remove knuckle assembly.
- Remove ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Mazda B2600 AUTOMOBILES
Alternator, Replace
Vehicle: 1991 Mazda B2600 2.6 L4 GAS
- Disconnect battery ground cable.
- Disconnect wire and connector from alternator.
- Remove drive belt.
- Remove alternator mounting bolts and nut.
- Remove alternator from vehicle.
- Reverse proc...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Mazda B2600 AUTOMOBILES
Mazda -> Low Coolant Lamp ->
Vehicle: 1991 Mazda B2600 2.6 L4 GAS
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Mazda B2600 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 Mazda B2600 2.6 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Remove hose from vehicle.
- Reverse pro...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Mazda B2600 AUTOMOBILES
Component location diagrams for most 1991 Mazda B2600 cars and light trucks sold in the U.S. from 1990+.
I/P & Engine Compartment Components Diagram for 1991 Mazda B2600 2.6 L4 GAS Components on diagram: |
Hydraulically Controlled Automatic Transmission Components Diagram for 1991 Mazda B2600 2.6 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1991 Mazda B2600 AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Mazda B2600 cars and light trucks sold in the U.S.
1991 Mazda B2600 2.6 L4 GAS Wiring Diagram Components on diagram: |
1991 Mazda B2600 2.6 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Mazda B2600 AUTOMOBILES
OEM TSB listings for most 1991 Mazda B2600 cars and light trucks sold in the U.S. from 1985+.
Document: BATTERY MAINTENANCE - SERVICE TIP Vehicle: 1991 Mazda B2600 2.6 L4 GAS Auto Systems: |
Document: MAZDA WHEEL LOCK INSTALLATION - SERVICE TIP Vehicle: 1991 Mazda B2600 2.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Mazda B2600 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Mazda B2600 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Mazda B2600 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Mazda B2600 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Mazda B2600 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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