1991 Mitsubishi Mighty MAX Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1991 Mitsubishi Mighty MAX

  • 1991 Mitsubishi Mighty MAX 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:S
  • 1991 Mitsubishi Mighty MAX 2.4 L4 GAS, CC:2351, Fuel Injection, Engine VIN:, Desg:W

BRAKE SERVICE PROCEDURES FOR 1991 Mitsubishi Mighty MAX AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mitsubishi Mighty MAX cars and light trucks from 1990+.

MITSUBISHI, DISC BRAKES -> Montero & Pickup -> CALIPER INSTALLATION
Vehicle: 1991 Mitsubishi Mighty MAX 2.4 L4 GAS

Reverse removal procedure to install, tighten...

CLICK HERE TO GET FULL ACCESS TO 1991 Mitsubishi Mighty MAX BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Mitsubishi Mighty MAX AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mitsubishi Mighty MAX cars and light trucks from 1990+.

MITSUBISHI, DISC BRAKES -> Montero & Pickup -> CALIPER SERVICE -> 1992 MONTERO -> EXCEPT 1992 MONTERO -> Front -> Rear
Vehicle: 1991 Mitsubishi Mighty MAX 3.0 V6 GAS

EXCEPT 1992 MONTERO

  • Remove dust boot.
  • Cover inner side of caliper with rag, then slowly inject compressed air through brake hose fitting to push out piston.
  • Remove piston seal, being careful not to damage cylinder.
  • Clean all metal parts and piston seal with brake fluid and clean dust boot with alcohol.
  • Check components for wear or damage, replacing as necessary. Use new piston seal, dust boot, and boot ring.
  • Apply rubber grease supplied with repair kit to piston seal, fit seal into cylinder groove, and install piston by hand, being careful not to twist seal.
  • Apply grease supplied with ...

CLICK HERE TO GET FULL ACCESS TO 1991 Mitsubishi Mighty MAX BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Mitsubishi Mighty MAX AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mitsubishi Mighty MAX cars and light trucks from 1990+.

MITSUBISHI, HYDRAULIC BRAKE SYSTEM -> MASTER CYLINDER REPLACEMENT -> DIAMANTE -> EXCEPT DIAMANTE & VAN/WAGON -> VAN/WAGON
Vehicle: 1991 Mitsubishi Mighty MAX 2.4 L4 GAS

EXCEPT DIAMANTE & VAN/WAGON

  • Disconnect brake fluid sensor electrical connector from master cylinder reservoir.
  • Position a drain pan under the master cylinder.
  • On models with separately mounted reservoir, disconnect reservoir hoses from the master cylinder.
  • On all models, use a suitable wrench to disconnect brake lines from the master cylinder. Plug all lines and fittings.
  • Remove master cylinder-to-brake booster attaching nuts.
  • Pull master cylinder outward and away from brake booster.
  • Reverse procedure to install noting the following:
    • Prior to master cylinder installation, ad...

CLICK HERE TO GET FULL ACCESS TO 1991 Mitsubishi Mighty MAX BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Mitsubishi Mighty MAX AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mitsubishi Mighty MAX cars and light trucks from 1990+.

MITSUBISHI, POWER BRAKE UNITS -> DESCRIPTION
Vehicle: 1991 Mitsubishi Mighty MAX 2.4 L4 GAS

The vacuum assist diaphragm assembly multiplies the force exerted on the master cylinder piston in order to increase the hydraulic pressure delivered to the wheel calipers while decreasing the effort necessary to obtain acceptable stopping performance.

Vacuum assist units get their energy by opposing engine vacuum to atmospheric pressure. A piston, cylinder and f...

CLICK HERE TO GET FULL ACCESS TO 1991 Mitsubishi Mighty MAX BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Mitsubishi Mighty MAX AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mitsubishi Mighty MAX cars and light trucks from 1990+.

MITSUBISHI, DISC BRAKES -> Montero & Pickup -> HUB & ROTOR, REPLACE -> 2WD -> 4WD
Vehicle: 1991 Mitsubishi Mighty MAX 3.0 V6 GAS

2WD

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove front brake assembly and suspend assembly with wire.
  • Remove hub cap, then the cotter pin.
  • Remove slotted nut and washer, then the outer bearing.
  • Remove front hub and rotor assembly.
  • Reverse procedure to install adjusting wheel bearing as follows:
    • Torque slotted nut to 22 ft. lbs.
    • Loosen slotted nut completely.
    • Retorque slotted nut to 6 ft. lbs.

4WD

  • Place free wheeling hub in "Free" position.
  • Rotate hub cover counterclockwise and remove.
  • Remove snap ring from end of driveshaft.
  • Remove adjusting shims (if equipped).
  • Remove ...

CLICK HERE TO GET FULL ACCESS TO 1991 Mitsubishi Mighty MAX BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Mitsubishi Mighty MAX AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mitsubishi Mighty MAX cars and light trucks from 1990+.

MITSUBISHI, HYDRAULIC BRAKE SYSTEM -> WHEEL CYLINDER SERVICE -> Assembly -> Disassembly -> INSTALLATION -> OVERHAUL -> REMOVAL
Vehicle: 1991 Mitsubishi Mighty MAX 3.0 V6 GAS

REMOVAL

  • Remove wheel, drum and brake shoes.
  • Loosen brake line fitting at wheel cylinder. Do not pull metal line away from cylinder.
  • Remove screw holding cylinder to backing plate.
  • Separate wheel cylinder from brake line and backing plate by pulling the cylinder outward and away from backing plate.

OVERHAUL

Note position of all parts as they are removed for proper installation.

Disassembly
  • Refer to Fig. , then remove boots, piston, cups and spring from wheel cylinder.
  • Wipe cylinder walls with denatured alcohol or clean brake fluid.
  • Examine cylinder bore. A scored bore may be providi...

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