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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Suzuki Samurai car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 1991 Suzuki Samurai automobile. Try the Automotix DIY solution today!
We have info for following modifications of 1991 Suzuki Samurai
- 1991 Suzuki Samurai JA 1.3 L4 GAS, CC:1298, CID:79, Fuel Injection, Aspiration:79, Engine VIN:, Desg:3
- 1991 Suzuki Samurai JL 1.3 L4 GAS, CC:1298, CID:79, Fuel Injection, Aspiration:79, Engine VIN:, Desg:3
- 1991 Suzuki Samurai JS 1.3 L4 GAS, CC:1298, CID:79, Fuel Injection, Aspiration:79, Engine VIN:, Desg:3
BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, HYDRAULIC BRAKES -> MASTER CYLINDER OVERHAUL
Vehicle: 1991 Suzuki Samurai JA 1.3 L4 GAS
- Remove master cylinder as outlined under "Master Cylinder, Replace."
- Remove circlip, then the primary piston.
- Remove piston stoppe...
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BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, DRUM BRAKES -> SAMURAI -> DRUM BRAKE SERVICE
Vehicle: 1991 Suzuki Samurai JS 1.3 L4 GAS
DRUM BRAKE SERVICE
- Raise and support vehicle
- Remove wheel center cap.
- Remove rear wheel assembly. Ensure that parking brake lever is not pulled up.
- Increase the clearance between brake shoe and drum by removing parking brake shoe lever return spring (1) and disconnecting parking brake cable joint (3) from parking brake shoe lever (2), Fig. .
- Remove parking brake shoe lever stopper plate, Fig. .
- Remove drum to axle hub attaching bolts, then using slide hammer 09942-15510 and brake drum remover 09943-35511, pull off brake drum.
- Remove brake shoe hold down springs by turning shoe hold down pins...
CLICK HERE TO GET FULL ACCESS TO 1991 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, ANTI-LOCK BRAKES -> TROUBLESHOOTING
Vehicle: 1991 Suzuki Samurai JL 1.3 L4 GAS
Refer to Fig for troubleshooting flow charts. Refer t...
CLICK HERE TO GET FULL ACCESS TO 1991 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, HYDRAULIC BRAKES -> BRAKE PEDAL TRAVEL CHECK
Vehicle: 1991 Suzuki Samurai JS 1.3 L4 GAS
- Start engine, then depress brake pedal a few times.
- Apply approximately 66 lbs. load to brake pedal, and measure pedal armto wall clearance, "B," Fig.
- Clearance should not exceed the following:
- On Samurai models, 2...
CLICK HERE TO GET FULL ACCESS TO 1991 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, HYDRAULIC BRAKES -> BLEEDING BRAKES -> MASTER CYLINDER BLEEDING -> SYSTEM BLEEDING
Vehicle: 1991 Suzuki Samurai JS 1.3 L4 GAS
Brake fluid is extremely damaging to paint. If fluid should accidentally touch painted surface, immediately wipe fluid from paint and clean painted surface.
SYSTEM BLEEDING
On Samurai models, bleeding is required at four places; both front wheels, P & B valve and left rear wheel cylinder, Fig
On Sidekick models, bleeding is required at four places; both front wheels, pressure limit valve and left rear wheel cylinder, Fig.
On Swift models, hydraulic lines of the brake system are based on a diagonal split system. When a brake line or hose is disconnected, bleeding operation must be pe...
CLICK HERE TO GET FULL ACCESS TO 1991 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, ANTI-LOCK BRAKES -> COMPONENT REPLACEMENT -> 4WD SWITCH -> RWAL ECM -> WHEEL SPEED SENSOR
Vehicle: 1991 Suzuki Samurai JA 1.3 L4 GAS
RWAL ECM
- Disconnect battery ground cable, then remove left side radio speaker from instrument panel.
- Remove engine ECM with cover, bracket and fuse box from steering column holder.
- Disconnect coupler from RWAL ECM, then remove RWAL ECM from dash panel.
- Reverse procedure to install.
WHEEL SPEED SENSOR
- Turn ignition switch Off, then remove sensor cover.
- Disconnect coupler from sensor, then remove sensor from differential carrier.
- Rev...
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