Auto Parts Search
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Suzuki Samurai car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 1991 Suzuki Samurai automobile. Try the Automotix DIY solution today!
We have info for following modifications of 1991 Suzuki Samurai
- 1991 Suzuki Samurai JA 1.3 L4 GAS, CC:1298, CID:79, Fuel Injection, Aspiration:79, Engine VIN:, Desg:3
- 1991 Suzuki Samurai JL 1.3 L4 GAS, CC:1298, CID:79, Fuel Injection, Aspiration:79, Engine VIN:, Desg:3
- 1991 Suzuki Samurai JS 1.3 L4 GAS, CC:1298, CID:79, Fuel Injection, Aspiration:79, Engine VIN:, Desg:3
BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, HYDRAULIC BRAKES -> MASTER CYLINDER OVERHAUL
Vehicle: 1991 Suzuki Samurai JL 1.3 L4 GAS
- Remove master cylinder as outlined under "Master Cylinder, Replace."
- Remove circlip, then the primary piston.
- Remove piston stoppe...
CLICK HERE TO GET FULL ACCESS TO 1991 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, HYDRAULIC BRAKES -> BRAKE PEDAL HEIGHT ADJUSTMENT
Vehicle: 1991 Suzuki Samurai JL 1.3 L4 GAS
The brake pedal should normally be at same height as clutch pedal. Check that distance between brake booster mounting surface (with gasket) and pushrod clevis pin hole should be ...
CLICK HERE TO GET FULL ACCESS TO 1991 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, ANTI-LOCK BRAKES -> COMPONENT TESTING -> 4WD SWITCH -> PRESSURE LIMIT (ISOLATION/DUMP) VALVE -> RWAL RELAY -> RWAL SYSTEM ELECTRIC CIRCUIT CHECK -> STOP LIGHT SWITCH -> WHEEL SPEED SENSOR
Vehicle: 1991 Suzuki Samurai JA 1.3 L4 GAS
RWAL SYSTEM ELECTRIC CIRCUIT CHECK
The electrical circuit of RWAL system can be checked by measuring voltage of ECM connector terminals. RWAL ECM cannot be check by itself. If is strictly prohibited to connect voltmeter or ohmmeter to RWAL ECM with harness connector disconnected from it.
Battery must be fully charged to perform this test as terminal voltage will be directly affected by battery voltage.
- Remove RWAL ECM from body.
- Connect RWAL ECM harness coupler to RWAL ECM.
- Check voltage at each terminal of coupler connected. Refer to Fig. for voltage specifications.
WHEEL SPEED SEN...
CLICK HERE TO GET FULL ACCESS TO 1991 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, HYDRAULIC BRAKES -> BRAKE PEDAL TRAVEL CHECK
Vehicle: 1991 Suzuki Samurai JL 1.3 L4 GAS
- Start engine, then depress brake pedal a few times.
- Apply approximately 66 lbs. load to brake pedal, and measure pedal armto wall clearance, "B," Fig.
- Clearance should not exceed the following:
- On Samurai models, 2...
CLICK HERE TO GET FULL ACCESS TO 1991 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, DISC BRAKES -> REAR DISC BRAKE SERVICE -> Caliper Overhaul -> Caliper, Replace -> Disc, Replace -> Pads, Replace -> Parking Brake, Adjust -> SWIFT
Vehicle: 1991 Suzuki Samurai JA 1.3 L4 GAS
SWIFT
Pads, Replace
- Raise and support vehicle, then remove wheels.
- Remove caliper pin bolts, then release parking brake lever.
- Remove caliper from caliper carrier. Hang removed caliper with wire hook to prevent damage to brake hose.
- Remove pads.
- Reverse procedure to install, noting the following:
- Using tool shown in Fig. , Turn caliper piston clockwise to obtain clearance between disc and pad.
- Torque caliper pin bolts to specifications.
- Once job has been completed, depress brake pedal five times to obtain proper disc to pad clearance.
Caliper, Replace
- Raise and support vehicle, the...
CLICK HERE TO GET FULL ACCESS TO 1991 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, ANTI-LOCK BRAKES -> DESCRIPTION
Vehicle: 1991 Suzuki Samurai JL 1.3 L4 GAS
The Rear Wheel Anti-Lock (RWAL) system operation is controlled by the rear hydraulic brake line pressure which is regulated by a pressure limit valve. The pressure limit valve is located under the master cylinder and consists of two valves. One is a dump valve which releases pressure into an accumulator and the other valve is an isolation valve which holds rear brake pressure. The valve is controlled by a microcomputer which is a part of the Electronic Control Module (ECM). The ECM is installed near the fuse box located un...
CLICK HERE TO GET FULL ACCESS TO 1991 Suzuki Samurai BRAKE SERVICE PROCEDURES
Shop online for auto body parts, engines, wheels, lights...
| More parts |
| Get the Complete Technical Service Bulletins! |
 Access diagrams and repair information such as wiring diagrams,
diagnosis and repair charts, manufacturer
service bulletins, and OEM Part
numbers of your 1991 Suzuki Samurai vehicle.
|
| Access the Complete guide! |
