1992 BMW 320I Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1992 BMW 320I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 320I cars and light trucks from 1990+.

Power Brake Units -> TROUBLESHOOTING -> 318, 325, 525 & 535 -> BRAKE BOOSTER VACUUM SUPPLY CHECK -> FUNCTION TEST
Vehicle: 1992 BMW 320I 2.0 L6 GAS

FUNCTION TEST

  • Operate brake pedal ten times with engine stopped.
  • If brake pedal gives, system is okay.
  • If brake pedal does not give, check valve, vacuum hose and/or rubber ring between master cylinder and brake booster could be defective.

BRAKE BOOSTER VACUUM SUPPLY CHECK

318, 325, ...

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BRAKE SERVICE PROCEDURES FOR 1992 BMW 320I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 320I cars and light trucks from 1990+.

Hydraulic Brakes -> TROUBLESHOOTING
Vehicle: 1992 BMW 320I 2.0 L6 GAS

Refer to Fig. for hy...

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BRAKE SERVICE PROCEDURES FOR 1992 BMW 320I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 320I cars and light trucks from 1990+.

Disc Brakes -> CALIPER OVERHAUL
Vehicle: 1992 BMW 320I 2.0 L6 GAS

  • Remove piston boot and snap ring.
  • Position block of wood in caliper recess, then apply compressed air to fluid inlet to force piston from bore.
  • Remove bleeder screw.
  • Remove piston seal using a suitable tool, taking care not to damage caliper bore.
  • Remove dowel sleeves (5) from guide bolt bores, Fig. .
  • Clean caliper and piston with alcohol, blow dry with compressed air and coat sealing surfaces with brake fluid.
  • Inspect piston and replace if corroded, or if sealing surfa...

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BRAKE SERVICE PROCEDURES FOR 1992 BMW 320I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 320I cars and light trucks from 1990+.

Anti-Lock Brakes -> COMPONENT REPLACEMENT -> CONTROL UNIT, REPLACE -> FRONT SPEED SENSOR, REPLACE -> HYDRAULIC UNIT, REPLACE -> REAR SPEED SENSOR, REPLACE
Vehicle: 1992 BMW 320I 2.0 L6 GAS

HYDRAULIC UNIT, REPLACE

  • Disconnect battery ground cable.
  • Remove coolant expansion tank.
  • Remove brake lines from hydraulic unit as follows: front left; front right; rear left; rear right.
  • Remove brake hydraulic lines from master cylinder to hydraulic unit.
  • Remove cover from top of hydraulic cover, then loosen, but do not remove, bolts for hydraulic unit.
  • Remove retaining screws and pull of f multiple pin connector and disconnect ground wire.
  • Pull up on the front of the hydraulic unit, then disconnect the rear and remove the unit.
  • Reverse procedure to install, ensuring hydraulic lin...

CLICK HERE TO GET FULL ACCESS TO 1992 BMW 320I BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 BMW 320I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 320I cars and light trucks from 1990+.

Disc Brakes -> TIGHTENING SPECIFICATIONS
Vehicle: 1992 BMW 320I 2.0 L6 GAS

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CLICK HERE TO GET FULL ACCESS TO 1992 BMW 320I BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 BMW 320I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 320I cars and light trucks from 1990+.

Disc Brakes -> CALIPER REPLACEMENT -> FRONT -> REAR
Vehicle: 1992 BMW 320I 2.0 L6 GAS

FRONT

  • Raise and support vehicle, then remove front wheel.
  • Drain a moderate amount of brake fluid from reservoir with a syringe.
  • Disconnect caliper brake hose.
  • Remove caliper bolts and disconnect brake pad wear sensor electrical connector, if necessary.
  • Remove caliper toward rear.
  • Reverse procedure to install, noting the following:
    • Tighten bolts to specifications.
    • Blee...

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