1992 Chevrolet Astro Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1992 Chevrolet Astro

  • 1992 Chevrolet Astro 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1992 Chevrolet Astro 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:W

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet Astro AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet Astro cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Tightening Specifications
Vehicle: 1992 Chevrolet Astro 4.3 V6 GAS

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BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet Astro AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet Astro cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Brake System Bleed -> C/K, G & M/L Series -> C/K, G, M/L, P & S/T Series -> Lumina APV, Silhouette & Trans Sport -> Manual Bleeding -> P Series -> Pressure Bleeding -> S/T Series -> Tracker
Vehicle: 1992 Chevrolet Astro 4.3 V6 GAS

The braking system can be bled manually or with pressure bleeding equipment. If bleeding manually, check fluid level frequently.

Brake fluid should never be reused. Before driving the vehicle, check brake operation to ensure a firm pedal has been obtained.

Brake fluid will damage electrical connections and painted surfaces. Use shop cloths, suitable containers, and fender covers to prevent brake fluid from contacting these areas. Always seal and wipe off brake fluid containers to prevent spills.

Manual Bleeding

C/K, G, M/L, P & S/T Series
  • If vehicle is equipped with a vacuum or hy...

CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet Astro BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet Astro AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet Astro cars and light trucks from 1990+.

Anti-lock Brakes -> Four Wheel Anti-Lock Brake System -> System Service -> 1992-95 -> 1996 -> Astro & Safari -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> C & K Series -> Combination Valve -> Component Replacement -> Electro-Hydraulic Control Unit (EHCU)/Brake Pressure Modulator Valve (BPMV) Module -> Electro-Hydraulic Control Unit Brake Pressure Modulator Valve (EHCU/BPMV) Module -> Electronic Brake Control Module (EBCM) -> Except S & T Series w/VCM & VCM-A -> Front Wheel Speed Sensor -> Pressure Bleed -> Rear Wheel Speed Sensor -> S & T Series -> S & T Series w/VCM & VCM-A -> Two-Person (Manual) Bleed
Vehicle: 1992 Chevrolet Astro 4.3 V6 GAS

Brake System Bleed

1992-95
Electro-Hydraulic Control Unit Brake Pressure Modulator Valve (EHCU/BPMV) Module

The EHCU/BPMV Module should be bled after replacement or if air is trapped in the unit. If bleeding is required, the module must be bled thoroughly before the wheel cylinders and calipers.

There are two bleeders on top of the unit that appear to be normal bleeders, Fig. . These are modulator bleeders and must remain closed when the unit is not pressurized.

The internal bleeders are on either side of EHCU/BPMV module. The valves are used to open the internal passages within the E...

CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet Astro BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet Astro AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet Astro cars and light trucks from 1990+.

Drum Brakes -> Precautions
Vehicle: 1992 Chevrolet Astro 4.3 V6 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent exces...

CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet Astro BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet Astro AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet Astro cars and light trucks from 1990+.

Anti-lock Brakes -> Four Wheel Anti-Lock Brake System -> Diagnosis & Testing -> 1992-95 -> 1992-95 Except S & T Series w/VCM & VCM-A -> 1992-95 Models & 1996 S & T Series w/VCM -> 1995 S & T Series w/VCM & VCM-A & 1996 -> 1996 -> 1996 Except S & T Series w/VCM -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> Except S & T Series w/VCM & VCM-A -> S & T Series w/VCM & VCM-A
Vehicle: 1992 Chevrolet Astro 4.3 V6 GAS

Accessing Diagnostic Trouble Codes

Except S & T Series w/VCM & VCM-A
1992-95

Diagnostic trouble codes can be read using a TECH 1 scan tool or by jumping terminal "H" to terminal "A" of the Assembly Line Diagnostic Link (ALDL) connector, Fig. , and counting the Anti-Lock lamp flashes. The terminals must be jumped for a few seconds before the diagnostic trouble codes will begin to flash.

1996

Diagnostic trouble codes can only be read by connecting a suitable scan tool to the Data Link Connector (DLC), Fig. . Follow the instructions provided by the scan tool manufacturer.

S & T Seri...

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CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet Astro BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet Astro AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet Astro cars and light trucks from 1990+.

Anti-lock Brakes -> ABS-VI Anti-Lock Brake System -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> Intermittents & Poor Connections
Vehicle: 1992 Chevrolet Astro 4.3 V6 GAS

Accessing Diagnostic Trouble Codes

This system has a sophisticated diagnosis system designed to identify any system fault as specifically as possible, including intermittent faults. There are many diagnostic trouble codes used by the system. Each input and output to the system can be monitored with a suitable bi-directional scan tool; monitoring inputs and outputs allows for fault confirmation and repair verification. The scan tool can also be used to manually control components and perform functional tests.

  • Connect a TECH 1 or equivalent scan tool to the diagnostic connector,...

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