1992 Mazda B2600 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1992 Mazda B2600 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mazda B2600 cars and light trucks from 1990+.

HYDRAULIC BRAKES -> TROUBLESHOOTING -> EXCEPT NAVAJO -> NAVAJO
Vehicle: 1992 Mazda B2600 2.6 L4 GAS

EXCEPT NAVAJO

Refer to Fig. for assistance in diagnosing problems in the brake syste...

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BRAKE SERVICE PROCEDURES FOR 1992 Mazda B2600 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mazda B2600 cars and light trucks from 1990+.

DISC BRAKES -> BRAKE PAD SERVICE -> 1992 MPV -> 626 & MX-6 -> 929 -> 929 & 1990-91 MPV -> B2200 & B2600i -> FRONT -> Installation -> MIATA -> MIATA & MX-3 -> MX-3 -> NAVAJO -> PROTEGE & 323 -> REAR -> Removal -> RX-7
Vehicle: 1992 Mazda B2600 2.6 L4 GAS

FRONT

MIATA
  • Raise and support front of vehicle, then remove front wheels.
  • Remove parts in order as shown in Fig. noting the following:
    • After removing lower lock bolt, rotate caliper upward and support with rope.
  • Reverse procedure to install, noting the following.
    • Push the piston inward using piston pushing tool No. 490221600C or equivalent, then install new pads.
RX-7

Replace left and right brake pads at the same time. Do not replace one wheel side only.

  • Raise and support front of vehicle.
  • Remove tire and wheel assembly.
  • On single piston caliper, remove lockpin bolt and lift caliper as...

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BRAKE SERVICE PROCEDURES FOR 1992 Mazda B2600 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mazda B2600 cars and light trucks from 1990+.

Anti-Lock Brakes -> DESCRIPTION
Vehicle: 1992 Mazda B2600 2.6 L4 GAS

The anti-lock brake system (ABS), is composed of electrical and mechanical components (hydraulic unit), as well as the standard braking syste...

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BRAKE SERVICE PROCEDURES FOR 1992 Mazda B2600 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mazda B2600 cars and light trucks from 1990+.

Anti-Lock Brakes -> COMPONENT REPLACEMENT -> 1990-91 MX-6 & 626 -> 1992 MX-6 & 626 -> 929 -> COMPUTER MODULE -> CONTROL UNIT -> FRONT SENSOR ROTOR -> FRONT WHEEL SPEED SENSOR -> FRONT WHEEL SPEED SENSOR & ROTOR -> HYDRAULIC UNIT -> Miata -> MPV, B2200 & B2600i -> MX-3 -> MX-6 & 626 -> Navajo -> REAR ANTI-LOCK BRAKE SYSTEM (RABS) SENSOR -> REAR ANTI-LOCK BRAKE SYSTEM (RABS) VALVE -> REAR SENSOR ROTOR -> REAR WHEEL SPEED SENSOR -> REAR WHEEL SPEED SENSOR & ROTOR -> RX-7
Vehicle: 1992 Mazda B2600 2.6 L4 GAS

HYDRAULIC UNIT

1990-91 MX-6 & 626

The accumulator contains high pressure gas. Do not attempt to disassemble or subject it to hard shocks or high heat.

When the hydraulic unit is scrapped, the high pressure gas must be released. Turn the screw on the bottom of the accumulator one full turn only, allowing gas to escape gradually.

  • Disconnect battery ground cable.
  • Remove igniter and fuel filter to bracket mounting bolts, then move filter and igniter toward engine.
  • Remove air cleaner assembly, then the brake fluid level sensor connector.
  • Remove brake pipe from master cylinder, then th...

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BRAKE SERVICE PROCEDURES FOR 1992 Mazda B2600 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mazda B2600 cars and light trucks from 1990+.

HYDRAULIC BRAKES -> COMPONENT SERVICE -> All Models Except Navajo -> MASTER CYLINDER OVERHAUL -> Navajo -> WHEEL CYLINDER OVERHAUL
Vehicle: 1992 Mazda B2600 2.6 L4 GAS

MASTER CYLINDER OVERHAUL

All Models Except Navajo
  • Remove brake fluid from reservoir after removal of master cylinder.
  • Refer to Figs. and for master cylinder disassembly.
  • Visually inspect all parts and repair or replace any faulty parts.
  • Reverse procedure to install.
Navajo
  • Clean outside of master cylinder and drain fluid after removal.
  • Remove snap ring by depressing rear piston, Fig.
  • Remove primary piston from master cylinder, then remove secondary piston by directing compr...

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BRAKE SERVICE PROCEDURES FOR 1992 Mazda B2600 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mazda B2600 cars and light trucks from 1990+.

Anti-Lock Brakes -> COMPONENT TESTING -> 1990-91 MX-6 & 626 -> 1992 MX-6 & 626 -> 929 -> ABS Diode -> ABS Fail Safe Relay -> ABS Motor Relay -> ABS Relay -> ABS Warning Light -> Anti-Lock Warning Light -> Brake Light Switch -> Check Motor At Hydraulic Unit -> Check Solenoid Valve A Hydraulic Unit -> Checking ABS System -> Control Unit -> Front & Rear Valves -> Hydraulic System -> Left Front & Rear Valves -> MIATA -> Motor Relay -> MPV, B2200 & B2600i -> MX-3 -> Pressure Differential Switch -> Pump Motor -> Relay Box -> RX-7 -> Sensor Rotor -> System Ground -> Valve Relay -> Voltage Check Of Wheel Speed Sensor -> Wheel Speed Sensor
Vehicle: 1992 Mazda B2600 2.6 L4 GAS

MIATA

System Ground

Check for open circuit in terminals 1D, 1S and 2F of control unit connector and ground, Fig. .

Anti-Lock Warning Light
  • Remove instrument cluster.
  • Connect 12 volts to terminal 2K and ground to terminal 1K, Fig. .
  • Ensure ABS warning light glows.
  • If light does not glow, check meter fuse, bulb and wiring harness.
  • If light glows, check wiring harness to control unit or hydraulic unit. Repair or replace as necessary.
ABS Diode
  • Check meter fuse and bulb, then the wiring harness to control unit or hydraulic unit.
  • Disconnect hydraulic unit 12 pin connector.
  • Using ohmmeter, ...

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