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1992 Mazda B2600 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement

A/C & HEATER SERVICE PROCEDURES FOR 1992 Mazda B2600 AUTOMOBILES
Mazda -> MANUAL AIR CONDITIONING & HEATER SYSTEM DIAGNOSIS & TESTING -> A/C COMPONENT DIAGNOSIS & TESTING -> 1.6/4-97 Engine -> 1.8L/V6-113 Engine -> 626 & MX-6 -> A/C & ECO Switch Circuits -> A/C MAIN RELAY -> A/C RELAY -> A/C SUBRELAY -> A/C Switch -> Air Mix Control Circuit -> B2200 & B2600i -> Blower & A/C Switch -> Blower Motor -> BLOWER MOTOR RELAY -> Blower Motor Resistor Assembly -> BLOWER RESISTOR -> BLOWER SWITCH -> Checking A/C Indicator Lamp -> Checking A/C Switch -> Checking Ex-Hi Relay Output -> Checking Heater Relay Output -> Checking Indicator Lamps -> CHECKING LOGICON SWITCH -> CHECKING LOGICON SWITCH w/CHECKER -> CHECKING LOGICON SWITCH w/VOLTMETER & TEST LIGHT -> Checking Mode Control Circuit -> Checking Power Transistor Output -> Checking REC/FRESH Indicator Lamp -> Checking REC/FRESH Motor Circuit -> Checking REC/FRESH Select Switch -> Checking Temperature Control Circuit -> Checking Unit Illumination Lamp -> Continuity Test -> Dim Indicator Circuits -> EX-HI RELAY -> FAN AMP -> Fan Speed Control Lever -> HEATER RELAY -> Illumination Circuit -> MIATA -> Mode Control Circuit -> MPV -> MX-3 -> POWER TRANSISTOR -> PROTEGE & 323 -> Rear Heater Blower Motor -> Rear Heater Relay -> Rear Heater Resistor -> REC/FRESH Air Selector Circuit -> Refrigerant Pressure Switch -> Refrigerant Pressure Switch No. 1 -> Refrigerant Pressure Switch No. 2 -> RX-7 -> THERMOSWITCH
Vehicle: 1992 Mazda B2600 2.6 L4 GAS
For Navajo procedures, refer to Ford Explorer in the section.
RX-7
CHECKING LOGICON SWITCH w/CHECKER
Refer to Figs. and , for connecting checker and diagnostic chart. Logicon Checker operation is as follows:
- Ensure all switches of the Logicon Checker are in the OFF position, then connect the (Red) positive and (Black) negative leads of the checker to the positive and negative leads of the battery.
- Connect all Logicon Checker-to-Logicon mode control switch connectors.
- Set Logicon Checker power switch SW1, to the ON p...
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BRAKE SERVICE PROCEDURES FOR 1992 Mazda B2600 AUTOMOBILES
Anti-Lock Brakes -> COMPONENT REPLACEMENT -> 1990-91 MX-6 & 626 -> 1992 MX-6 & 626 -> 929 -> COMPUTER MODULE -> CONTROL UNIT -> FRONT SENSOR ROTOR -> FRONT WHEEL SPEED SENSOR -> FRONT WHEEL SPEED SENSOR & ROTOR -> HYDRAULIC UNIT -> Miata -> MPV, B2200 & B2600i -> MX-3 -> MX-6 & 626 -> Navajo -> REAR ANTI-LOCK BRAKE SYSTEM (RABS) SENSOR -> REAR ANTI-LOCK BRAKE SYSTEM (RABS) VALVE -> REAR SENSOR ROTOR -> REAR WHEEL SPEED SENSOR -> REAR WHEEL SPEED SENSOR & ROTOR -> RX-7
Vehicle: 1992 Mazda B2600 2.6 L4 GAS
HYDRAULIC UNIT
1990-91 MX-6 & 626
The accumulator contains high pressure gas. Do not attempt to disassemble or subject it to hard shocks or high heat.
When the hydraulic unit is scrapped, the high pressure gas must be released. Turn the screw on the bottom of the accumulator one full turn only, allowing gas to escape gradually.
- Disconnect battery ground cable.
- Remove igniter and fuel filter to bracket mounting bolts, then move filter and igniter toward engine.
- Remove air cleaner assembly, then the brake fluid level sensor connector.
- Remove brake pipe from master cylinder, then th...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Mazda B2600 AUTOMOBILES
Mazda -> Fuel Filter Replacement -> B2000, B2200 & B2600 -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1992 Mazda B2600 2.6 L4 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
The anti-theft function is available as an option for the audio system. Before removing the battery ground cable or disconnecting the audio system power source, obtain the code number to reset the system when repairs are complete.
After the battery...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Mazda B2600 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1992 Mazda B2600 2.6 L4 GAS
- Raise and support vehicle and remove front wheels.
- Remove freewheel hub.
- Remove caliper, mounting support and knuckle arm, leaving brake hose attached, and suspend caliper out of way.
- Disconnect stabilizer, then remove tie rod end.
- Remove lower mount of shock absorber.
- Remove snap ring and spacer.
- Support lower arm with suitable jack, then disconnect upper and lower ball joints and knuckle.
- Lower the lower arm and remove knuckle assembly.
- Remove ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Mazda B2600 AUTOMOBILES
Starter, Replace
Vehicle: 1992 Mazda B2600 2.6 L4 GAS
- Disconnect battery ground cable.
- Disconnect battery ground cable from battery, then raise and support vehicle.
- Remove starter motor bracket and different...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Mazda B2600 AUTOMOBILES
Mazda -> Air Bag Warning Lamp ->
Vehicle: 1992 Mazda B2600 2.6 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air B...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Mazda B2600 AUTOMOBILES
Radiator, Replace
Vehicle: 1992 Mazda B2600 2.6 L4 GAS
- Disconnect negative cable from battery.
- Drain coolant into a suitable container.
- Remove overflow hose from radiator.
- Remove radiator upper hose.
- Remove radiator lower hose.
- On models with automatic transmission, remove two transmission oil cooler hoses.
- On all models, remove two radiator...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Mazda B2600 AUTOMOBILES
Component location diagrams for most 1992 Mazda B2600 cars and light trucks sold in the U.S. from 1990+.
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WIRING DIAGRAMS FOR 1992 Mazda B2600 AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Mazda B2600 cars and light trucks sold in the U.S.
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![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Mazda B2600 AUTOMOBILES
OEM TSB listings for most 1992 Mazda B2600 cars and light trucks sold in the U.S. from 1985+.
Document: BATTERY MAINTENANCE - SERVICE TIP Vehicle: 1992 Mazda B2600 2.6 L4 GAS Auto Systems: |
Document: MAZDA WHEEL LOCK INSTALLATION - SERVICE TIP Vehicle: 1992 Mazda B2600 2.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Mazda B2600 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Mazda B2600 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Mazda B2600 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Mazda B2600 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Mazda B2600 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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