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1992 Mercury Tracer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1992 Mercury Tracer AUTOMOBILES
Compressor Service -> COMPRESSOR CLUTCH SERVICE -> CLUTCH FIELD COIL, REPLACE -> CLUTCH HUB & PULLEY, REPLACE -> EXCEPT FX-15 -> FX-15 -> Installation -> Removal
Vehicle: 1992 Mercury Tracer LTS 1.8 L4 GAS
CLUTCH HUB & PULLEY, REPLACE
Removal
- Remove clutch hub retaining nut using Spanner Wrench tool No. T81P-19623-MH, or equivalent. On 10P15A compressors, use Strap Wrench D85L-6000-A, or equivalent. It is necessary to connect field coil to a 12V source to energize the coil engaging the clutch.
- On Capri and Festiva, remove pressure plate using Pressure Plate Remover tool No. T88C-19623-A, or equivalent, Fig. .
- On all models, remove clutch hub and shims from compressor shaft using Hub Remover tool No. T80L-19703-B, or equivalent, Fig. . ...
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BRAKE SERVICE PROCEDURES FOR 1992 Mercury Tracer AUTOMOBILES
Hydraulic Brake Systems -> Component Replacement -> Capri -> Escort & Tracer -> Except Capri, Escort, Sable, Taurus & Tracer -> Installation -> MASTER CYLINDER -> Removal -> Sable & Taurus -> WHEEL CYLINDERS
Vehicle: 1992 Mercury Tracer 1.9 L4 GAS
MASTER CYLINDER
Except Capri, Escort, Sable, Taurus & Tracer
- On models equipped with ABS, depress brake pedal several times to exhaust all vacuum in the system.
- On all models, disconnect brake lines from master cylinder, then all necessary electrical connectors.
- On models equipped with ABS, disconnect hydraulic control unit supply hose at master cylinder. Secure hose in a position to prevent brake fluid loss.
- On all models, remove nuts retaining master cylinder to brake booster.
- Remove master cylinder.
- Reverse procedure to install. After installation is complete, fill master cyli...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Mercury Tracer AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Shutoff Switch Location -> 1991-96 Escort, Escort ZX2, EXP, Lynx, LN7 & Tracer -> Except Wagon -> Wagon
Vehicle: 1992 Mercury Tracer 1.9 L4 GAS
Except Wagon
The inertia switch is located on righthand si...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Mercury Tracer AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1992 Mercury Tracer 1.9 L4 GAS
If removing both right and left side halfshafts, appropriate plugs must be installed. Failure to do so may result in dislocation of differential side gears, necessitating transaxle disassembly to re-align gears.
- Raise and support vehicle.
- Remove wheel and splash shield.
- Raise staked portion of halfshaft retaining nut using suitable tool.
- Remove retaining nut and discard.
- Remove cotter pin from tie rod end and separate tie rod end from steering knuckle using a suitable tie rod remover tool.
- Remove lower ball joint clamp bolt and pry down on lower control arm to separate ball joi...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Mercury Tracer AUTOMOBILES
Alternator, Replace
Vehicle: 1992 Mercury Tracer LTS 1.8 L4 GAS
- Disconnect battery ground cable.
- Remove nut that secures wiring connector to alternator.
- Remove field terminal wiring connector.
- Remove alternator upper mounting bolt that secures alternator to alternator adjusting arm.
- Loosen alternator lower mounting bolt, then pivot alternator forward.
- Remove alternator...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Mercury Tracer AUTOMOBILES
Ford Motor Co. Cars -> Electronic Throttle Control ->
Vehicle: 1992 Mercury Tracer LTS 1.8 L4 GAS
Electronic throttle displays when the system has malfunctioned and the engine has defaulted to a limp-home operation. On vehicles equipped with ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Mercury Tracer AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 Mercury Tracer 1.9 L4 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator using hose clamp pliers.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump using hose clamp pliers.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Mercury Tracer AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1992 Mercury Tracer 1.9 L4 GAS
- Insert a 3/8 inch drive ratchet or breaker bar onto tensioner.
- Rotate or lift tensioner to relieve te...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Mercury Tracer AUTOMOBILES
Component location diagrams for most 1992 Mercury Tracer cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 1992 Mercury Tracer AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Mercury Tracer cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Mercury Tracer AUTOMOBILES
OEM TSB listings for most 1992 Mercury Tracer cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1992 Mercury Tracer 1.9 L4 GAS Auto Systems: |
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1992 Mercury Tracer 1.9 L4 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Mercury Tracer AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Mercury Tracer cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Mercury Tracer cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Mercury Tracer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Mercury Tracer cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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