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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 Suzuki Samurai car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 1992 Suzuki Samurai automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 1992 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, DRUM BRAKES -> SERVICE BRAKE ADJUSTMENT
Vehicle: 1992 Suzuki Samurai JA 1.3 L4 GAS
These brakes are self-adjusting, but do require adjustment for proper drum to shoe clearance when brake shoe has been replaced o...
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BRAKE SERVICE PROCEDURES FOR 1992 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, HYDRAULIC BRAKES -> BRAKE PEDAL TRAVEL CHECK
Vehicle: 1992 Suzuki Samurai JA 1.3 L4 GAS
- Start engine, then depress brake pedal a few times.
- Apply approximately 66 lbs. load to brake pedal, and measure pedal armto wall clearance, "B," Fig.
- Clearance should not exceed the following:
- On Samurai models, 2...
CLICK HERE TO GET FULL ACCESS TO 1992 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1992 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, POWER BRAKE UNITS -> BRAKE BOOSTER OVERHAUL
Vehicle: 1992 Suzuki Samurai JA 1.3 L4 GAS
Refer to Figs through when performing this procedure.
- Remove piston rod from booster, then push rod clevis and nut.
- Set booster in booster overhaul set No. 09950-88210, Fig.
- Tighten tool bolt clockwise until No. 1 body projecting part and No.2 body depressed part fit each other, Fig. Mark both body parts.
- Remove booster from tool, then separate No. 1 and No. 2 bodies. Hold both bodies carefully to prevent either body from jumping off by spring force.
- Remove piston return spring.
- From No. 2 body, remove boot, air cleaner elements and air cleaner separator.
- On Sidekick models, ...
CLICK HERE TO GET FULL ACCESS TO 1992 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1992 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, HYDRAULIC BRAKES -> TROUBLESHOOTING -> BRAKE PULL -> BRAKE WARNING LIGHT ON OR FLASHING, AFTER ENGINE START -> BRAKE WARNING LIGHT ON, WITH BRAKE PEDAL APPLIED -> DRAGGING BRAKES -> EXCESSIVE PEDAL TRAVEL -> LOW BRAKING FORCE
Vehicle: 1992 Suzuki Samurai JA 1.3 L4 GAS
LOW BRAKING FORCE
- Fluid leakage from brake lines and/or hoses.
- Air in brake system.
- Malfunctioning wheel cylinder and/or caliper assembly.
BRAKE PULL
- Malfunctioning wheel cylinder and/or caliper assembly.
- Loose calipers.
- Restricted brake line or hose.
EXCESSIVE PEDAL TRAVEL
- Partial brake system failure.
- Insufficient fluid in master cylinder reservoirs.
- Air in system.
DRAGGING BRAKES
- Master cyl...
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BRAKE SERVICE PROCEDURES FOR 1992 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, ANTI-LOCK BRAKES -> DIAGNOSIS TESTING -> DIAGNOSTIC TESTS -> READING DIAGNOSTIC CODE
Vehicle: 1992 Suzuki Samurai JA 1.3 L4 GAS
READING DIAGNOSTIC CODE
Release parking brake. Momentarily jump terminal 5 of monitor coupler to terminal 3, Fig Connect jumper for longer than 2 seconds. Brake warning light should start flashing.
Each code consists of short flashes and a final long flash. Flashing is repeated until ignition key is turned off.
If engine is turned ...
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BRAKE SERVICE PROCEDURES FOR 1992 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, ANTI-LOCK BRAKES -> DESCRIPTION
Vehicle: 1992 Suzuki Samurai JA 1.3 L4 GAS
The Rear Wheel Anti-Lock (RWAL) system operation is controlled by the rear hydraulic brake line pressure which is regulated by a pressure limit valve. The pressure limit valve is located under the master cylinder and consists of two valves. One is a dump valve which releases pressure into an accumulator and the other valve is an isolation valve which holds rear brake pressure. The valve is controlled by a microcomputer which is a part of the Electronic Control Module (ECM). The ECM is installed near the fuse box located un...
CLICK HERE TO GET FULL ACCESS TO 1992 Suzuki Samurai BRAKE SERVICE PROCEDURES
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