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1992 Volvo 940 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Wiring Diagrams
- Technical Service Bulletins
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1992 Volvo 940 AUTOMOBILES
Volvo -> Cooling Fans -> DESCRIPTION
Vehicle: 1992 Volvo 940 2.3 L4 GAS
The engine cooling fan is designed to lower engine operating temperatures and is installed on models with air conditioning. A thermal switch (also a thermal vacuum valve and micro-switch are used on some models equipped with engine cooling fan ignition advance system) located in the lower radiator hose controls the en...
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BRAKE SERVICE PROCEDURES FOR 1992 Volvo 940 AUTOMOBILES
VOLVO, DISC BRAKES -> FRONT DISC BRAKE SERVICE -> 240 Series -> 740, 760, 780, 940 & 960 Series -> BRAKE PADS, REPLACE -> CALIPER REMOVAL & OVERHAUL
Vehicle: 1992 Volvo 940 2.3 L4 GAS
BRAKE PADS, REPLACE
240 Series
- Raise car and remove wheels.
- Remove hairpin shaped locking clips for guide pins. Tap out one of guide pins while holding damper springs in place. Remove springs and other guide pin.
- Pull out pads using puller tool No. 2917 or equivalent.
- Carefully clean out cavity in which pads are located. Replace any dust covers that are damaged. If dirt has penetrated into cylinder due to a damaged cover, recondition brake caliper. Check brake disc and resurface if necessary.
- Press caliper pistons back into their bores with press tool No 2809 or a suitable wi...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Volvo 940 AUTOMOBILES
Volvo -> Component Locations -> 1998 Volvo S90, V90, 1983-93 240, 1980-84 260, 1985-92 740, 1983-90 760, 1987-90 780 & 1991-97 940 & 960
Vehicle: 1992 Volvo 940 GL 2.3 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Volvo 940 AUTOMOBILES
DRIVESHAFT U-JOINT, Replace
Vehicle: 1992 Volvo 940 GL 2.3 L4 GAS
- Raise and support vehicle.
- Remove u-joint bolts.
- Pry shaft backwards slightly and tilt it down forward...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Volvo 940 AUTOMOBILES
Starter, Replace
Vehicle: 1992 Volvo 940 GL 2.3 L4 GAS
- Remove hose and pipe for charge air cooler.
- Remove splash guard.
- Remove power cable and antenna from starter motor.
- ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Volvo 940 AUTOMOBILES
Volvo -> Air Bag Warning Lamp ->
Vehicle: 1992 Volvo 940 GL 2.3 L4 GAS
If the Air Bag warning lamp lights and stays on, diagnosis and ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Volvo 940 AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1992 Volvo 940 GL 2.3 L4 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition inlet hose clamp at radiator and remove hose.
- Reposition inlet hose clamp at cylinder head and remove hose.
- Remove hose from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Volvo 940 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1992 Volvo 940 GL 2.3 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Volvo 940 AUTOMOBILES
Component location diagrams for most 1992 Volvo 940 cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 1992 Volvo 940 AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Volvo 940 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Volvo 940 AUTOMOBILES
OEM TSB listings for most 1992 Volvo 940 cars and light trucks sold in the U.S. from 1985+.
Document: STUCK CDS IN AUDIO UNIT Vehicle: 1992 Volvo 940 2.3 L4 GAS Auto Systems: |
Document: ROAD SIDE ASSISTANCE ON CALL - REVISED Vehicle: 1992 Volvo 940 2.3 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Volvo 940 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Volvo 940 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Volvo 940 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Volvo 940 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Volvo 940 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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