1993 Ford Aerostar Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1993 Ford Aerostar

  • 1993 Ford Aerostar 3.0 V6 GAS, CID:182, Fuel Injection, Aspiration:182, Engine VIN:, Desg:U
  • 1993 Ford Aerostar 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:X

BRAKE SERVICE PROCEDURES FOR 1993 Ford Aerostar AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Ford Aerostar cars and light trucks from 1990+.

Disc Brakes -> Description -> Aerostar, Explorer & Ranger -> Bronco, E-150 & F-150 -> E-250-350, F-250-350 & F-Super Duty, Front -> F-Super Duty, Rear -> Villager -> Windstar
Vehicle: 1993 Ford Aerostar 4.0 V6 GAS

Aerostar, Explorer & Ranger

These models use a pin sliding caliper type system, Fig. , in which the caliper slides on two pins attached to the spindle assembly.

Bronco, E-150 & F-150

These models use the LD (Light Duty) pin rail sliding caliper type system, Fig. , in which the single piston caliper slides on two pins attaching the caliper to the spindle assembly.

E-250-350, F-250-350 & F-Super Duty, Front

These models use the HD (Heavy Duty) pin rail sliding caliper type system, Fig. ,...

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BRAKE SERVICE PROCEDURES FOR 1993 Ford Aerostar AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Ford Aerostar cars and light trucks from 1990+.

Power Brake Units -> Bendix Hydro-Boost Brake Booster -> Power Brake Unit Service -> Installation -> Removal
Vehicle: 1993 Ford Aerostar 3.0 V6 GAS

The Hydro-Boost power brake booster is serviced as a unit.

Removal

  • With engine off, depress brake pedal several times to discharge the accumulator.
  • Remove master cylinder from brake booster and position up and out of the way. Do not apply booster with master cylinder removed.
  • Disconnect three hydraulic lines from booster, then disconnect input pushrod from brake pedal assembly, Fig. .
  • Remove booster mounting nuts, then the booster from vehicle. Do not carry booster by accumulator and be careful not to drop booster on accumulator. Snap ring on accumulator should be checked fo...

CLICK HERE TO GET FULL ACCESS TO 1993 Ford Aerostar BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1993 Ford Aerostar AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Ford Aerostar cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster Replacement -> 1992-94 -> 1995-96 -> Bronco, E-Series & F-Series -> Villager -> Windstar
Vehicle: 1993 Ford Aerostar 4.0 V6 GAS

Bronco, E-Series & F-Series

Ensure booster rubber reaction disc is properly installed as shown, Fig. . A dislodged disc may cause excessive pedal travel and extreme operation sensitivity. The disc is black compared to the silver colored valve plunger that will be exposed after the pushrod and front seal are removed.

1992-94

The booster unit is serviced as an assembly and must be replaced if the reaction disc cannot be properly installed and aligned, or if it cannot be located within the unit itself.

  • Disconnect battery ground cable.
  • Disconnect stop lamp switch electrical con...

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BRAKE SERVICE PROCEDURES FOR 1993 Ford Aerostar AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Ford Aerostar cars and light trucks from 1990+.

Disc Brakes -> Troubleshooting -> Brake Rattle -> Brake Roughness or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking When Pedal Is Depressed -> Pull, Uneven or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 1993 Ford Aerostar 4.0 V6 GAS

Excessive Pedal Travel

  • Worn brake lining.
  • Shoe and lining knock back after cornering or rough road travel.
  • Piston and shoe and lining assembly not properly seated or positioned.
  • Air leak or insufficient fluid in system or caliper.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Shoe out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoe and lining assemblies.

Brake Roughness or Chatter; Pedal Pumping

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

Excessive P...

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BRAKE SERVICE PROCEDURES FOR 1993 Ford Aerostar AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Ford Aerostar cars and light trucks from 1990+.

Drum Brakes -> Aerostar, Bronco, Explorer, E-150, F-150 & Ranger -> Precautions
Vehicle: 1993 Ford Aerostar 3.0 V6 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, precautions should be taken to minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.

  • Wear a suitable respirator approved fo...

CLICK HERE TO GET FULL ACCESS TO 1993 Ford Aerostar BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1993 Ford Aerostar AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Ford Aerostar cars and light trucks from 1990+.

Drum Brakes -> Aerostar, Bronco, Explorer, E-150, F-150 & Ranger -> Brake Service -> Explorer -> Installation -> Parking Brake w/Rear Disc -> Removal
Vehicle: 1993 Ford Aerostar 4.0 V6 GAS

Removal

  • Raise and support vehicle, then remove wheel and tire assembly.
  • Remove brake drum. If brake drum will not come off, remove rubber plug from adjuster hole and insert a screwdriver and brake adjustment tool No. D81L-1103-C, or equivalent, to disengage brake shoe adjusting lever and loosen brake adjuster screw .
  • Inspect wheel cylinders for signs of leakage. If evidence of leakage is present, service cylinders as necessary.
  • Install brake cylinder clamp tool No. D 81L-1103-B, or equivalent, over ends of wheel cylinder, then contract brake shoes as follows:
    • Disengage adjusting lever ...

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