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1993 Ford Aerostar CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1993 Ford Aerostar car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Aerostar automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1993 Ford Aerostar AUTOMOBILES
Manual Air Conditioning & Heater System Diagnosis & Testing -> Except Capri, Escort, Festiva, Probe, Tracer & Villager -> HEATER COMPONENT DIAGNOSIS & TESTING -> BLOWER SWITCH CONTINUITY TEST -> HEATER CORE PRESSURE TEST
Vehicle: 1993 Ford Aerostar 3.0 V6 GAS
BLOWER SWITCH CONTINUITY TEST
- Check for continuity between connected terminals.
- Check terminal continuity at every lever position. Test light should illuminate for each connected pair of terminals.
- No continuity should exist between battery terminal and switch case.
HEATER CORE PRESSURE TEST
- Drain coolant system, then disconnect heater hoses from heater core.
- Install a short piece of heater hose, approximately 4 inches long, on each heater core tube.
- Fill heater core and hoses with water, then insta...
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BRAKE SERVICE PROCEDURES FOR 1993 Ford Aerostar AUTOMOBILES
Disc Brakes -> Troubleshooting -> Brake Rattle -> Brake Roughness or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking When Pedal Is Depressed -> Pull, Uneven or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 1993 Ford Aerostar 4.0 V6 GAS
Excessive Pedal Travel
- Worn brake lining.
- Shoe and lining knock back after cornering or rough road travel.
- Piston and shoe and lining assembly not properly seated or positioned.
- Air leak or insufficient fluid in system or caliper.
- Loose wheel bearing adjustment.
- Damaged or worn caliper piston seal.
- Improper booster pushrod adjustment.
- Shoe out of flat more than .005 inch.
- Rear brake automatic adjusters inoperative.
- Improperly ground rear brake shoe and lining assemblies.
Brake Roughness or Chatter; Pedal Pumping
- Excessive lateral runout of rotor.
- Rotor excessively out of parallel.
Excessive P...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1993 Ford Aerostar AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 1993 Ford Aerostar 4.0 V6 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.
On model...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1993 Ford Aerostar AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Install -> Rear -> Remove
Vehicle: 1993 Ford Aerostar 3.0 V6 GAS
Front
Remove
- Mark driveshaft and axle companion flanges as well as driveshaft boot and transfer case front output, so driveshaft can be reinstalled in same position.
- Release Oetiker low-profile clamp on driveshaft boot with boot clamp pliers tool No. D87P-1090-A or equivalent and free boot from transfer case.
- Remove axle snubber from beneath pinion.
- Remove four bolts retaining front driveshaft to front axle companion flange.
- Remove nuts from transmission mount studs in front crossmember.
- Raise (jack) transfer case so transmission mount studs are almost out of front crossmember.
- Slid...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1993 Ford Aerostar AUTOMOBILES
Starter, Replace
Vehicle: 1993 Ford Aerostar 3.0 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect starter relay to starter electrical cable.
- Remove starter motor ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1993 Ford Aerostar AUTOMOBILES
Ford Motor Co. Trucks -> Emission Maintenance Reminder Indicator ->
Vehicle: 1993 Ford Aerostar 4.0 V6 GAS
This lamp should light after approximately 60,000 miles of operation, Fig. . The amber lens lamp is located on the instrument panel and has the word Emissions, Emiss or EGR printed on it. After performing the required emission control maintenance, the module must be replaced or reset, depending on type of module used. On module equipped with reset feature, reset the module as follows:
- Turn ignition Off.
- On Aerostar models, the module is located under the instrument panel near the bulkhead connector.
- On Bronco, Explorer and F-Series, the module is attached to the instrument cluster to the left of ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1993 Ford Aerostar AUTOMOBILES
Radiator, Replace
Vehicle: 1993 Ford Aerostar 4.0 V6 GAS
- Drain cooling system into a suitable container.
- Remove rubber radiator overflow hose from radiator.
- Remove two fan shroud attaching screws, then lift fan shroud out of lower retaining clips and drape over fan.
- Loosen radiator upper and lower hose clamps, then remove upper and lower radiator hoses from radiator connectors.
- On models equipped with automatic transmission,proceed as follows:
- Disconnect and plug two transmi...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1993 Ford Aerostar AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1993 Ford Aerostar 4.0 V6 GAS
- Raise tensioner by turning counterclockwise, then remove belt.
- Install new be...
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COMPONENT LOCATION DIAGRAMS FOR 1993 Ford Aerostar AUTOMOBILES
Component location diagrams for most 1993 Ford Aerostar cars and light trucks sold in the U.S. from 1990+.
 Body Components Diagram for 1993 Ford Aerostar 3.0 V6 GASComponents on diagram: |
 Engine Components Diagram for 1993 Ford Aerostar 4.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1993 Ford Aerostar AUTOMOBILES
OEM drawn wiring diagrams for most 1993 Ford Aerostar cars and light trucks sold in the U.S.
 1993 Ford Aerostar 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 1993 Ford Aerostar 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1993 Ford Aerostar AUTOMOBILES
OEM TSB listings for most 1993 Ford Aerostar cars and light trucks sold in the U.S. from 1985+.
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Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1993 Ford Aerostar 3.0 V6 GAS Auto Systems: |
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Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1993 Ford Aerostar 3.0 V6 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1993 Ford Aerostar AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1993 Ford Aerostar cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1993 Ford Aerostar cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1993 Ford Aerostar cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1993 Ford Aerostar cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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