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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1993 Suzuki Samurai car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
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procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
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BRAKE SERVICE PROCEDURES FOR 1993 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Suzuki Samurai cars and light trucks from 1990+.
Disc Brakes -> Brake Pad Service -> Caliper Overhaul -> Caliper Service -> Caliper, Replace -> Disc, Replace -> Esteem, Sidekick, Swift & X-90 -> Front -> Pads, Replace -> Parking Brake, Adjust -> Rear -> Samurai -> Seal, Piston Dust Boot & Parking Brake Cam, Replace -> Swift
Vehicle: 1993 Suzuki Samurai JA 1.3 L4 GAS
Front
Samurai
Pads, Replace
- Raise and support vehicle, then remove wheel assembly.
- Remove caliper anti-rattle clip, Figs. and .
- Remove caliper guide pin caps.
- Using a 6 mm Allen wrench, remove caliper guide pins.
- Remove pad protectors, then the caliper cylinder.
- Remove brake pads.
- Reverse procedure to install, noting the following:
- Tighten caliper bolts to specification.
- Install wheel assemblies.
- Lower vehicle and perform brake test.
Caliper Service
- Raise and support vehicle.
- Disconnect brake hose from caliper.
- Remove caliper guide pin caps.
- Using a 6 mm Allen wrench, remove caliper g...
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BRAKE SERVICE PROCEDURES FOR 1993 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Suzuki Samurai cars and light trucks from 1990+.
Anti-lock Brakes -> ABS-VI -> System Service -> ABS Hydraulic Modulator & Master Cylinder Assembly -> ABS Hydraulic Modulator Gears -> ABS Hydraulic Modulator Solenoid Assembly -> ABS Lamp Driver Module -> Adjustments -> Brake System Bleed -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Enable Relay -> Front Wheel Speed Sensor -> Inspection -> Manual Bleeding -> Pressure Bleeding -> Rear Wheel Speed Sensor -> Wheel Bleed Sequence
Vehicle: 1993 Suzuki Samurai JA 1.3 L4 GAS
Brake System Bleed
Inspection
The hydraulic lines of this brake system are based on a diagonal split system. When a brake line or hose is disconnected, bleeding operation must be performed at both ends of the line disconnected.
Prior to bleeding brakes, both front and rear displacement cylinder pistons must be returned to the top-most or home position. Motor re-home cannot be performed if current diagnostic trouble codes (DTC) are present. If DTC's are present, vehicle must be repaired and DTC's cleared before performing the motor rehome function. Perform this procedure as follows:
- R...
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BRAKE SERVICE PROCEDURES FOR 1993 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Suzuki Samurai cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Esteem & Swift -> Master Cylinder Bleeding -> Samurai, Sidekick & X-90 -> System Bleeding
Vehicle: 1993 Suzuki Samurai JA 1.3 L4 GAS
Brake fluid is extremely damaging to paint. If fluid should accidentally touch painted surface, immediately wipe fluid from paint and clean painted surface.
System Bleeding
Samurai, Sidekick & X-90
On Samurai models, bleeding is required at four places; both front wheels, P & B valve and left rear wheel cylinder, Fig. .
On Sidekick and X-90 models, bleeding is required at four places; both front wheels, pressure limit valve and left rear wheel cylinder, Fig. .
Esteem & Swift
The hydraulic lines of the brake system are based on a diagonal split system. When a brake line or hose is...
CLICK HERE TO GET FULL ACCESS TO 1993 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1993 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Suzuki Samurai cars and light trucks from 1990+.
Drum Brakes -> Brake Service -> Brake Drum, Replace -> Brake Shoe, Replace -> Esteem -> Esteem & Swift -> Samurai -> Sidekick & X-90 -> Swift -> Wheel Cylinder, Replace
Vehicle: 1993 Suzuki Samurai JA 1.3 L4 GAS
Brake Drum, Replace
Samurai
- Raise and support vehicle
- Remove wheel center cap.
- Remove rear wheel assembly. Ensure parking brake lever is not pulled up.
- Increase the clearance between brake shoe and drum by removing parking brake shoe lever return spring, then disconnect parking brake cable joint from parking brake shoe lever, Fig. .
- Remove parking brake shoe lever stopper plate, Fig. .
- Remove drum to axle hub attaching bolts, then using slide hammer tool No. 09942-15510, or equivalent, and brake drum remover tool No. 09943-35511, or equivalent, pull off brake drum.
- Re...
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BRAKE SERVICE PROCEDURES FOR 1993 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Suzuki Samurai cars and light trucks from 1990+.
Anti-lock Brakes -> ABS-VI -> Troubleshooting
Vehicle: 1993 Suzuki Samurai JA 1.3 L4 GAS
Refer to "Diagnosis & T... "
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BRAKE SERVICE PROCEDURES FOR 1993 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Suzuki Samurai cars and light trucks from 1990+.
Hydraulic Brake Systems -> Adjustments -> Brake Pedal Height -> Brake Pedal Travel Check
Vehicle: 1993 Suzuki Samurai JA 1.3 L4 GAS
Brake Pedal Height
The brake pedal should be at the same height as clutch pedal. Ensure distance between brake booster mounting surface (with gasket) and pushrod clevis pin hole is as follows:
- On Samurai models, 4.94-4.98 inches (125.5-126.5 mm)
- On 1993-95 Sidekick models, 6.60-6.64 inches (167.6-168.6 mm)
- On Swift models, 4.51-4.54 inches (114.5-115.5 mm).
Brake Pedal Travel Check
- Start engine, then depress brake pedal a few times.
- Apply approximately 66 lbs. load to brake pedal, and measu...
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