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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1993 Suzuki Samurai car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
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BRAKE SERVICE PROCEDURES FOR 1993 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Suzuki Samurai cars and light trucks from 1990+.
Disc Brakes -> Brake Pad Service -> Caliper Overhaul -> Caliper Service -> Caliper, Replace -> Disc, Replace -> Esteem, Sidekick, Swift & X-90 -> Front -> Pads, Replace -> Parking Brake, Adjust -> Rear -> Samurai -> Seal, Piston Dust Boot & Parking Brake Cam, Replace -> Swift
Vehicle: 1993 Suzuki Samurai JA 1.3 L4 GAS
Front
Samurai
Pads, Replace
- Raise and support vehicle, then remove wheel assembly.
- Remove caliper anti-rattle clip, Figs. and .
- Remove caliper guide pin caps.
- Using a 6 mm Allen wrench, remove caliper guide pins.
- Remove pad protectors, then the caliper cylinder.
- Remove brake pads.
- Reverse procedure to install, noting the following:
- Tighten caliper bolts to specification.
- Install wheel assemblies.
- Lower vehicle and perform brake test.
Caliper Service
- Raise and support vehicle.
- Disconnect brake hose from caliper.
- Remove caliper guide pin caps.
- Using a 6 mm Allen wrench, remove caliper g...
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BRAKE SERVICE PROCEDURES FOR 1993 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Suzuki Samurai cars and light trucks from 1990+.
Anti-lock Brakes -> ABS-VI -> Troubleshooting
Vehicle: 1993 Suzuki Samurai JA 1.3 L4 GAS
Refer to "Diagnosis & T... "
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BRAKE SERVICE PROCEDURES FOR 1993 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Suzuki Samurai cars and light trucks from 1990+.
Hydraulic Brake Systems -> Adjustments -> Brake Pedal Height -> Brake Pedal Travel Check
Vehicle: 1993 Suzuki Samurai JA 1.3 L4 GAS
Brake Pedal Height
The brake pedal should be at the same height as clutch pedal. Ensure distance between brake booster mounting surface (with gasket) and pushrod clevis pin hole is as follows:
- On Samurai models, 4.94-4.98 inches (125.5-126.5 mm)
- On 1993-95 Sidekick models, 6.60-6.64 inches (167.6-168.6 mm)
- On Swift models, 4.51-4.54 inches (114.5-115.5 mm).
Brake Pedal Travel Check
- Start engine, then depress brake pedal a few times.
- Apply approximately 66 lbs. load to brake pedal, and measu...
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BRAKE SERVICE PROCEDURES FOR 1993 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Suzuki Samurai cars and light trucks from 1990+.
Drum Brakes -> Brake Service -> Brake Drum, Replace -> Brake Shoe, Replace -> Esteem -> Esteem & Swift -> Samurai -> Sidekick & X-90 -> Swift -> Wheel Cylinder, Replace
Vehicle: 1993 Suzuki Samurai JA 1.3 L4 GAS
Brake Drum, Replace
Samurai
- Raise and support vehicle
- Remove wheel center cap.
- Remove rear wheel assembly. Ensure parking brake lever is not pulled up.
- Increase the clearance between brake shoe and drum by removing parking brake shoe lever return spring, then disconnect parking brake cable joint from parking brake shoe lever, Fig. .
- Remove parking brake shoe lever stopper plate, Fig. .
- Remove drum to axle hub attaching bolts, then using slide hammer tool No. 09942-15510, or equivalent, and brake drum remover tool No. 09943-35511, or equivalent, pull off brake drum.
- Re...
CLICK HERE TO GET FULL ACCESS TO 1993 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1993 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Suzuki Samurai cars and light trucks from 1990+.
Anti-lock Brakes -> ABS-VI -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> Enhanced Diagnostics -> On Board Diagnostics
Vehicle: 1993 Suzuki Samurai JA 1.3 L4 GAS
Accessing Diagnostic Trouble Codes
On Board Diagnostics
This system has a sophisticated diagnosis system, that when accessed with a bi-directional "Scan" tool, is designed to identify any system fault as specifically as possible, including intermittent faults. Each input and output to the system can be monitored by using a suitable bi-directional "Scan" tool, monitoring inputs and outputs allows for fault confirmation and repair verification. The "Scan" tool can also be used to manually control components and perform functional tests. Connect "Scan" tool to data link connector located...
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BRAKE SERVICE PROCEDURES FOR 1993 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Suzuki Samurai cars and light trucks from 1990+.
Hydraulic Brake Systems -> Diagnosis & Testing -> Brake Fluid Leakage Inspection -> Road Test -> Substandard Or Contaminated Brake Fluid
Vehicle: 1993 Suzuki Samurai JA 1.3 L4 GAS
Road Test
Brakes should be tested on dry, clean, smooth and reasonable level roadway which is not crowned. Road test brakes by making brake applications with both light and heavy pedal forces at various speeds to determine if car stops evenly and effectively.
Also road test vehicle to see if it pulls to one side without brake application. If it does, check tire pressure, front end alignment and front suspension attachments for looseness.
Brake Fluid Leakage Inspection
Check master cylinder fluid levels. While a slight drop in reservoir level does result from normal lining wear, ...
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