1994 Chevrolet K2500 Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 Chevrolet K2500 Pickup

  • 1994 Chevrolet K2500 Pickup 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1994 Chevrolet K2500 Pickup 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:H
  • 1994 Chevrolet K2500 Pickup 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1994 Chevrolet K2500 Pickup 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N
  • 1994 Chevrolet K2500 Pickup 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:P
  • 1994 Chevrolet K2500 Pickup 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:S
  • 1994 Chevrolet K2500 Pickup 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:F

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet K2500 Pickup cars and light trucks from 1990+.

Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> Description -> 1992 -> 1993 S & T Series -> 1993-94 C & K Series & 1994-95 S & T Series
Vehicle: 1994 Chevrolet K2500 Pickup 6.5 V8 DIESEL

1992

The Rear Wheel Anti-Lock (RWAL) system, Fig. , reduces the occurrence of rear wheel lockup during severe braking by regulating rear hydraulic line pressure. Pressure applied to the rear wheel brakes is regulated by a control valve assembly located under the master cylinder. The control valve consists of a dump valve which releases hydraulic pressure into an accumulator, and an isolation valve which holds rear brake pressure. Operation of the dump valve and isolation valve is controlled by an Electronic Control Unit (ECU) which is mounted next to the master cylinder.

The ECU rec...

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BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet K2500 Pickup cars and light trucks from 1990+.

Anti-lock Brakes -> ABS-VI Anti-Lock Brake System -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> Intermittents & Poor Connections
Vehicle: 1994 Chevrolet K2500 Pickup 4.3 V6 GAS

Accessing Diagnostic Trouble Codes

This system has a sophisticated diagnosis system designed to identify any system fault as specifically as possible, including intermittent faults. There are many diagnostic trouble codes used by the system. Each input and output to the system can be monitored with a suitable bi-directional scan tool; monitoring inputs and outputs allows for fault confirmation and repair verification. The scan tool can also be used to manually control components and perform functional tests.

  • Connect a TECH 1 or equivalent scan tool to the diagnostic connector,...

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CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet K2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet K2500 Pickup cars and light trucks from 1990+.

Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> Troubleshooting
Vehicle: 1994 Chevrolet K2500 Pickup 6.5 V8 DIESEL

When troubleshooting the anti-lock brake system, refer to "Wiring Diagrams" in "Vehicle Systems" and connectors, Figs. through ; these may be helpful in completing a visual inspection of all relat...

CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet K2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet K2500 Pickup cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 1994 Chevrolet K2500 Pickup 6.5 V8 DIESEL

Removal

  • Siphon enough brake fluid out of the master cylinder to bring fluid level to 1/3 full to avoid fluid overflow when the caliper piston is pushed back into its bore.
  • Raise and support vehicle, remove front wheels.
  • Using a C-clamp, Fig. , push piston back into its bore.
  • Remove two mounting bolts and lift caliper away from disc.

Inspection

Should it become necessary to remove the caliper for installation of new parts, clean all parts in denatured alcohol, wipe dry using lint-free cloths. Using compressed air, blow out drilled passages and holes. Check dust boots for punctures or t...

CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet K2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet K2500 Pickup cars and light trucks from 1990+.

Drum Brakes -> Precautions
Vehicle: 1994 Chevrolet K2500 Pickup 6.5 V8 DIESEL

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent exces...

CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet K2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet K2500 Pickup cars and light trucks from 1990+.

Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> Precautions -> General Service Precautions
Vehicle: 1994 Chevrolet K2500 Pickup 6.5 V8 DIESEL

General Service Precautions

Avoid contact with brake fluid when servicing the anti-lock brake syste...

CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet K2500 Pickup BRAKE SERVICE PROCEDURES

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