1994 Dodge Intrepid Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 Dodge Intrepid

  • 1994 Dodge Intrepid 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:T
  • 1994 Dodge Intrepid 3.5 V6 GAS, CC:3497, CID:215, Fuel Injection, Aspiration:215, Engine VIN:, Desg:F
  • 1994 Dodge Intrepid 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:U
  • 1994 Dodge Intrepid ES 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:T
  • 1994 Dodge Intrepid ES 3.5 V6 GAS, CC:3497, CID:215, Fuel Injection, Aspiration:215, Engine VIN:, Desg:F
  • 1994 Dodge Intrepid ES 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:U

BRAKE SERVICE PROCEDURES FOR 1994 Dodge Intrepid AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Dodge Intrepid cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing -> TYPE 1 MASTER CYLINDER -> TYPE 4 MASTER CYLINDER
Vehicle: 1994 Dodge Intrepid ES 3.3 V6 FLEX

TYPE 1 MASTER CYLINDER

Ensure the master cylinder compensates in both ports by applying the brake pedal lightly (engine running with power brakes) and observing brake fluid squirting up in the reservoir chambers. Due to a baffle incorporated in the master cylinder, only a minor fluid disturbance may be noticed...

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BRAKE SERVICE PROCEDURES FOR 1994 Dodge Intrepid AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Dodge Intrepid cars and light trucks from 1990+.

Disc Brakes -> Type 7-Kelsey-Hayes Dual Pin Floating Caliper Disc Brake, Rear -> Description
Vehicle: 1994 Dodge Intrepid 3.3 V6 GAS

This single piston, floating caliper rear disc brake assembly, Fig. , includes a hub assembly, adapter, rotor, caliper, shoes and pads. The parking brake system consists of a small duo-servo brake mounted to an adapter which expands out against the hat section on the inside of the rotor. The c...

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BRAKE SERVICE PROCEDURES FOR 1994 Dodge Intrepid AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Dodge Intrepid cars and light trucks from 1990+.

Power Brake Units -> Description -> OPERATION -> SYSTEM
Vehicle: 1994 Dodge Intrepid 3.3 V6 GAS

SYSTEM

These units are of the vacuum suspended type. Some units are of the single diaphragm type, Fig. , while others are of the tandem diaphragm type, Fig. . Both single piston and double piston or split system type master cylinders are used.

The vacuum suspended diaphragm type units utilize engine manifold vacuum and atmospheric pressure for its power. It consists of three basic elements combined into a single power unit. The three basic elements of the single diaphragm type are:

  • A vacuum power section which includes a front and rear shell, a power diaphragm, a return spring and a pu...

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BRAKE SERVICE PROCEDURES FOR 1994 Dodge Intrepid AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Dodge Intrepid cars and light trucks from 1990+.

Drum Brakes -> Type 2 & 3--Kelsey-Hayes & Varga Leading Trailing Drum Brakes -> Adjustments -> PARKING BRAKE -> SERVICE BRAKE
Vehicle: 1994 Dodge Intrepid ES 3.5 V6 GAS

SERVICE BRAKE
  • Each backing plate has two adjusting hole covers; remove the rear cover and turn the adjusting screw upward with a screwdriver or other suitable tool to expand the shoes until a slight drag is felt when the drum is rotated.
  • While holding the adjustment lever out of engagement with the adjusting screw, back off the adjusting screw until wheel rotates freely with no drag.
  • Install wheel and adjusting hole cover. Adjust brakes on remaining wheel in the same manner.
  • If pedal height is not satisfactory, drive the vehicle and perfo...

CLICK HERE TO GET FULL ACCESS TO 1994 Dodge Intrepid BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Dodge Intrepid AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Dodge Intrepid cars and light trucks from 1990+.

Disc Brakes -> Type 7-Kelsey-Hayes Dual Pin Floating Caliper Disc Brake, Rear -> Description
Vehicle: 1994 Dodge Intrepid ES 3.3 V6 GAS

This single piston, floating caliper rear disc brake assembly, Fig. , includes a hub assembly, adapter, rotor, caliper, shoes and pads. The parking brake system consists of a small duo-servo brake mounted to an adapter which expands out against the hat section on the inside of the rotor. The c...

CLICK HERE TO GET FULL ACCESS TO 1994 Dodge Intrepid BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Dodge Intrepid AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Dodge Intrepid cars and light trucks from 1990+.

Disc Brakes -> Type 7-Kelsey-Hayes Dual Pin Floating Caliper Disc Brake, Rear -> Troubleshooting -> LATERAL RUNOUT CHECK -> PARALLELISM CHECK
Vehicle: 1994 Dodge Intrepid ES 3.3 V6 GAS

Refer to "Type 5-Kelsey Hayes Dual Pin Floating Disc Brake, Front" troubleshooting section for system troubleshooting.

LATERAL RUNOUT CHECK

Refer to "Disc Brake Specifications" for runout specifications.

  • Raise and support vehicle, then remove wheels.
  • If applicable, ensure wheel bearings are properly adjusted.
  • Using suitable spacers install lug nuts or bolts, then torque to specifications.
  • Mount a dial indicator to a convenient part of the vehicle (steering knuckle, tie rod, disc brake caliper housing).
  • Position dial indicator plunger so it contacts the disc at a point one inch from the out...

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