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1994 Ford Aspire CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1994 Ford Aspire AUTOMOBILES
Component Replacement & Adjustment -> Passenger Cars -> COMPRESSOR, REPLACE -> 3.0L/V6-232 & 3.2L/V6-195 Engines -> 3.8L/V6-232 Engine -> 5.0L/V8-302 Engine -> ASPIRE -> CONTINENTAL -> CONTOUR & MYSTIQUE -> COUGAR & THUNDERBIRD -> CROWN VICTORIA, GRAND MARQUIS & TOWN CAR -> ESCORT & TRACER -> MARK VIII -> MUSTANG -> PROBE -> SABLE & TAURUS -> TEMPO & TOPAZ
Vehicle: 1994 Ford Aspire SE 1.3 L4 GAS
CONTOUR & MYSTIQUE
The A/C evaporator core orifice and the accumulator/drier should be replaced whenever the compressor is replaced due to lack of performance, or when there is debris in the system.
- Disconnect battery ground cable.
- Discharge and recover system refrigerant.
- Raise and support vehicle.
- Remove right front wheel.
- Remove engine and transmission splash shield.
- Remove drive belt.
- Remove radiator air deflector.
- On models with 2.5L/V6-153 engine, remove two heat shields from oil pan retaining studs.
- On mode...
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BRAKE SERVICE PROCEDURES FOR 1994 Ford Aspire AUTOMOBILES
Disc Brakes -> Front Disc Brakes -> Brake System Bleed -> SYSTEM PRIMING -> WHEEL BLEEDING SEQUENCE
Vehicle: 1994 Ford Aspire 1.3 L4 GAS
Pressure bleeding is recommended for all hydraulic disc brake systems.
The disc brake hydraulic system can be bled manually or with pressure bleeding equipment. The brake pedal will require more pumping and frequent checking of fluid level in master cylinder during bleeding operation.
Do not use brake fluid drained from the hydraulic system when bleeding the brakes. Be sure the disc brake pistons are returned to their normal positions and the shoe and lining assemblies are properly seated. Before driving the vehicle, check brake operation to be sure a firm pedal has been obtain...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Ford Aspire AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Filter Replacement -> Except 2002-05 Thunderbird, 2000-06 LS, 1984-87 Escort, Tracer, Tempo & Topaz 2.0L Diesel Engine & 1984-85 Continental & Mark VI 2.4L Diesel Engine
Vehicle: 1994 Ford Aspire 1.3 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow arrow is facing in the pro...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Ford Aspire AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1994 Ford Aspire 1.3 L4 GAS
- Raise and support vehicle.
- Drain transmission fluid from transaxle.
- Remove front wheel and tire assemblies.
- Use small cape chisel to carefully raise staked portion of front axle wheel hub retainer.
- While applying brakes, loosen but do not remove front axle wheel hub retainer.
- Remove ball joint clamp bolt and nut.
- Carefully pry down on front suspension lower arm to separate ball joint from front wheel knuckle.
- Separate driveshaft and joint from transaxle gradually. If driveshaft is yanked from transaxle, d...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Ford Aspire AUTOMOBILES
Alternator, Replace
Vehicle: 1994 Ford Aspire 1.3 L4 GAS
- Disconnect battery ground cable.
- Remove B+ terminal nut.
- Remove B+ terminal lead.
- Disconnect alternator electrical connector.
- Remove alternator adjustment bolt.
- Raise and support vehicle.
- Remove alternator mounting...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Ford Aspire AUTOMOBILES
Ford Motor Co. Cars -> Check Fuel Cap Lamp ->
Vehicle: 1994 Ford Aspire 1.3 L4 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Ford Aspire AUTOMOBILES
Radiator, Replace
Vehicle: 1994 Ford Aspire 1.3 L4 GAS
- Disconnect battery ground cable, then the cooling fan motor electrical connector.
- Remove radiator cap, then drain engine coolant.
- Disconnect all coolant hoses to radiator.
- On models with automatic transaxles, disconnect oil cooler lines...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Ford Aspire AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning w/o Power Steering -> Air Conditioning w/Power Steering -> Alternator
Vehicle: 1994 Ford Aspire 1.3 L4 GAS
Air Conditioning w/o Power Steering
- Disconnect battery ground cable from battery.
- Loosen drive belt idler pulley nut.
- Loosen idler pulley adjusting bolt until there is enough slack to remove A/C compressor drive belt.
- Remove A/C compressor drive belt from drive belt idler pulley.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Torque drive belt idler pulley nut to 27 to 38 ft. lbs.
Air Conditioning w/Power Steering
- Disconnect battery ground cable from battery.
- Remove air cleaner intake tube and engine air cleaner.
- Loosen po...
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COMPONENT LOCATION DIAGRAMS FOR 1994 Ford Aspire AUTOMOBILES
Component location diagrams for most 1994 Ford Aspire cars and light trucks sold in the U.S. from 1990+.
Instrument Panel Locations Diagram for 1994 Ford Aspire SE 1.3 L4 GAS Components on diagram: |
Body Component & Connector Locations Diagram for 1994 Ford Aspire 1.3 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1994 Ford Aspire AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Ford Aspire cars and light trucks sold in the U.S.
1994 Ford Aspire 1.3 L4 GAS Wiring Diagram Components on diagram: |
1994 Ford Aspire 1.3 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 Ford Aspire AUTOMOBILES
OEM TSB listings for most 1994 Ford Aspire cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1994 Ford Aspire 1.3 L4 GAS Auto Systems: |
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1994 Ford Aspire 1.3 L4 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 Ford Aspire AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Ford Aspire cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Ford Aspire cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Ford Aspire cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Ford Aspire cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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