1994 Ford E-150 Econoline Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 Ford E-150 Econoline

  • 1994 Ford E-150 Econoline 5.0 V8 GAS, CID:302, Fuel Injection, Aspiration:302, Engine VIN:, Desg:N
  • 1994 Ford E-150 Econoline 4.9 L6 GAS, CID:300, Fuel Injection, Aspiration:300, Engine VIN:, Desg:Y
  • 1994 Ford E-150 Econoline 5.8 V8 GAS, CID:351, Fuel Injection, Aspiration:351, Engine VIN:, Desg:H
  • 1994 Ford E-150 Econoline Club Wagon 5.0 V8 GAS, CID:302, Fuel Injection, Aspiration:302, Engine VIN:, Desg:N
  • 1994 Ford E-150 Econoline Club Wagon 4.9 L6 GAS, CID:300, Fuel Injection, Aspiration:300, Engine VIN:, Desg:Y
  • 1994 Ford E-150 Econoline Club Wagon 5.8 V8 GAS, CID:351, Fuel Injection, Aspiration:351, Engine VIN:, Desg:H

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Power Brake Units -> Bendix Hydro-Boost Brake Booster -> Power Brake Unit Service -> Installation -> Removal
Vehicle: 1994 Ford E-150 Econoline 5.0 V8 GAS

The Hydro-Boost power brake booster is serviced as a unit.

Removal

  • With engine off, depress brake pedal several times to discharge the accumulator.
  • Remove master cylinder from brake booster and position up and out of the way. Do not apply booster with master cylinder removed.
  • Disconnect three hydraulic lines from booster, then disconnect input pushrod from brake pedal assembly, Fig. .
  • Remove booster mounting nuts, then the booster from vehicle. Do not carry booster by accumulator and be careful not to drop booster on accumulator. Snap ring on accumulator should be checked fo...

CLICK HERE TO GET FULL ACCESS TO 1994 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Anti-lock Brakes -> 1993-96 Aerostar, E-Series, F-Series & Ranger (RABS) -> Troubleshooting
Vehicle: 1994 Ford E-150 Econoline 5.8 V8 GAS

Use the ABS wiring circuits, Figs. through , to aid in performing a thorough visual inspection of ...

CLICK HERE TO GET FULL ACCESS TO 1994 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Description
Vehicle: 1994 Ford E-150 Econoline 5.8 V8 GAS

The single and tandem vacuum boosters are self contained vacuum hydraulic power braking units. These are vacuum suspended units that use vacuum and atmospheric pressure for their power.

On gasoline engine vehicles, vacuum is supplied through a fitting in the intake manifold. On diesel engine vehicles, vacuum is supplied through a vacuum pump.

The three basic elements of the booster are the vacuum power chamber, mechanically actuated booster check va...

CLICK HERE TO GET FULL ACCESS TO 1994 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Aerostar, Explorer & Ranger -> Assemble -> Bronco, E-150 & F-150 -> Cleaning & Inspection -> Disassemble -> E-250-350 -> E-250-350, F-250-350 & F-Super Duty -> F-250-350 & F-Super Duty -> Inspection -> Overhaul -> Replace -> Villager -> Villager & Windstar
Vehicle: 1994 Ford E-150 Econoline Club Wagon 5.8 V8 GAS

Replace

Aerostar, Explorer & Ranger
  • Remove and discard a portion of brake fluid from master cylinder.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • Use an eight inch C-clamp to move piston back into its bore as follows:
    • Place head of C-clamp against caliper and screw end of C-clamp against outer pad below spring clip.
    • Tighten C-clamp until torque buttons just clear caliper (approximately 1/8 inch). Remove C-clamp.
  • Clean excess dirt from around pin tabs, then use caliper pin remover tool No. D89T-2196-A or equivalent and light hammer to drive caliper pin from caliper a...

CLICK HERE TO GET FULL ACCESS TO 1994 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Drum Brakes -> Aerostar, Bronco, Explorer, E-150, F-150 & Ranger -> Tightening Specifications
Vehicle: 1994 Ford E-150 Econoline 4.9 L6 GAS

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CLICK HERE TO GET FULL ACCESS TO 1994 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Combination Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Valves -> Integral Bypass Proportioning Valve -> Master Cylinder
Vehicle: 1994 Ford E-150 Econoline 4.9 L6 GAS

Master Cylinder

The master cylinder consists primarily of a hydraulic cylinder, primary and secondary hydraulic pistons and a single or dual chamber fluid reservoir. The front brakes are connected to the primary outlet port(s) and are actuated by the primary piston assembly. The rear brakes are connected to the secondary outlet port and are actuated by the secondary piston assembly.

Hydraulic Control Valves

Combination Valve

This multi-function hydraulic control unit consists primarily of a pressure differential valve, brake lamp warning switch and a proportioning valve. A pressure diff...

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