1994 Ford E-150 Econoline Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 Ford E-150 Econoline

  • 1994 Ford E-150 Econoline 5.0 V8 GAS, CID:302, Fuel Injection, Aspiration:302, Engine VIN:, Desg:N
  • 1994 Ford E-150 Econoline 4.9 L6 GAS, CID:300, Fuel Injection, Aspiration:300, Engine VIN:, Desg:Y
  • 1994 Ford E-150 Econoline 5.8 V8 GAS, CID:351, Fuel Injection, Aspiration:351, Engine VIN:, Desg:H
  • 1994 Ford E-150 Econoline Club Wagon 5.0 V8 GAS, CID:302, Fuel Injection, Aspiration:302, Engine VIN:, Desg:N
  • 1994 Ford E-150 Econoline Club Wagon 4.9 L6 GAS, CID:300, Fuel Injection, Aspiration:300, Engine VIN:, Desg:Y
  • 1994 Ford E-150 Econoline Club Wagon 5.8 V8 GAS, CID:351, Fuel Injection, Aspiration:351, Engine VIN:, Desg:H

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Disc Brakes -> Troubleshooting -> Brake Rattle -> Brake Roughness or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking When Pedal Is Depressed -> Pull, Uneven or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 1994 Ford E-150 Econoline Club Wagon 4.9 L6 GAS

Excessive Pedal Travel

  • Worn brake lining.
  • Shoe and lining knock back after cornering or rough road travel.
  • Piston and shoe and lining assembly not properly seated or positioned.
  • Air leak or insufficient fluid in system or caliper.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Shoe out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoe and lining assemblies.

Brake Roughness or Chatter; Pedal Pumping

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

Excessive P...

CLICK HERE TO GET FULL ACCESS TO 1994 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Disc Brakes -> Brake Pad Service -> Aerostar, Explorer & Ranger -> Bronco, E-150 & F-150 -> E-250-350 -> F-250-350 & F-Super Duty -> Villager & Windstar
Vehicle: 1994 Ford E-150 Econoline 4.9 L6 GAS

Aerostar, Explorer & Ranger

  • Remove caliper as described under "Caliper Service," leaving brake hose connected.
  • Secure caliper with wire so that caliper is not hanging with weight on brake hose.
  • Compress anti-rattle clip, then remove inner pad from caliper.
  • Press each ear of outer pad away from caliper, slide torque buttons out of retention notches and slide pad off caliper.
  • Reverse procedure to install, noting the following:
    • Use an eight inch C-clamp and a worn inner pad or block of wood to bottom out caliper piston in bore.
    • Install new anti-rattle clip on lower end of inner pad.
    • Refill...

CLICK HERE TO GET FULL ACCESS TO 1994 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Anti-lock Brakes -> 1993-96 Aerostar, E-Series, F-Series & Ranger (RABS) -> Diagnosis & Testing -> 1996 E-SERIES -> 1996 F-SERIES -> Accessing Diagnostic Trouble Codes -> AEROSTAR, RANGER & 1992-95 E-SERIES & F-SERIES -> Clearing Diagnostic Trouble Codes -> Diagnostic Procedures -> Diagnostic Trouble Code Interpretation -> Drive Tests -> Intermittent Diagnosis -> Pinpoint Tests -> Programmable Speedometer/Odometer Module (PSOM) Signal Verification -> Symptom Chart -> System Pre-Check
Vehicle: 1994 Ford E-150 Econoline 4.9 L6 GAS

Accessing Diagnostic Trouble Codes

  • Ensure ignition switch is in Run position with engine off.
  • Locate black RABS II diagnostic connector. Disconnect two halves of connector (one side has an orange/black wire attached to it).
  • Attach a jumper wire to the orange/black wire side of the connector. Momentarily ground the opposite end of jumper for 1-2 seconds.
  • The "REAR ABS" lamp should start flashing a diagnostic trouble code.

Diagnostic Trouble Code Interpretation

  • Diagnostic trouble codes consist of a number of short flashes and ends with one long flash. Count short and long flashes to o...

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CLICK HERE TO GET FULL ACCESS TO 1994 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Anti-lock Brakes -> 1993-96 Bronco & Explorer & 1994-96 E-Series (4ABS) -> Description -> Component Locations -> System Operation
Vehicle: 1994 Ford E-150 Econoline 5.0 V8 GAS

System Operation

The four wheel Anti-Lock Brake System (ABS) prevents wheel lockup by automatically modulating the brake pressure during an emergency stop.

When the brakes are applied, fluid is forced from the master cylinder outlet ports to the Hydraulic Control Unit (HCU) inlet ports. This pressure is transmitted through three normally open solenoid valves contained inside the HCU, then through the outlet ports of ...

CLICK HERE TO GET FULL ACCESS TO 1994 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Power Brake Unit Service
Vehicle: 1994 Ford E-150 Econoline 5.0 V8 GAS

The Bendix vacuum brake booster unit is se...

CLICK HERE TO GET FULL ACCESS TO 1994 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Disc Brakes -> Troubleshooting -> Brake Rattle -> Brake Roughness or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking When Pedal Is Depressed -> Pull, Uneven or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 1994 Ford E-150 Econoline 5.8 V8 GAS

Excessive Pedal Travel

  • Worn brake lining.
  • Shoe and lining knock back after cornering or rough road travel.
  • Piston and shoe and lining assembly not properly seated or positioned.
  • Air leak or insufficient fluid in system or caliper.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Shoe out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoe and lining assemblies.

Brake Roughness or Chatter; Pedal Pumping

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

Excessive P...

CLICK HERE TO GET FULL ACCESS TO 1994 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

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