1994 Ford F-150 Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 Ford F-150 Pickup

  • 1994 Ford F-150 Pickup 5.0 V8 GAS, CID:302, Fuel Injection, Aspiration:302, Engine VIN:, Desg:N
  • 1994 Ford F-150 Pickup 4.9 L6 GAS, CID:300, Fuel Injection, Aspiration:300, Engine VIN:, Desg:Y
  • 1994 Ford F-150 Pickup 5.8 V8 GAS, CID:351, Fuel Injection, Aspiration:351, Engine VIN:, Desg:H
  • 1994 Ford F-150 Pickup 4.9 L6 BI-FUEL, CID:300, Fuel Injection, Aspiration:300, Engine VIN:, Desg:Z
  • 1994 Ford F-150 Pickup Super CAB 5.0 V8 GAS, CID:302, Fuel Injection, Aspiration:302, Engine VIN:, Desg:N
  • 1994 Ford F-150 Pickup Super CAB 4.9 L6 GAS, CID:300, Fuel Injection, Aspiration:300, Engine VIN:, Desg:Y
  • 1994 Ford F-150 Pickup Super CAB 5.8 V8 GAS, CID:351, Fuel Injection, Aspiration:351, Engine VIN:, Desg:H
  • 1994 Ford F-150 Pickup Lightning 5.8 V8 GAS, CID:351, Fuel Injection, Aspiration:351, Engine VIN:, Desg:R

BRAKE SERVICE PROCEDURES FOR 1994 Ford F-150 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford F-150 Pickup cars and light trucks from 1990+.

Disc Brakes -> Troubleshooting -> Brake Rattle -> Brake Roughness or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking When Pedal Is Depressed -> Pull, Uneven or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 1994 Ford F-150 Pickup 4.9 L6 GAS

Excessive Pedal Travel

  • Worn brake lining.
  • Shoe and lining knock back after cornering or rough road travel.
  • Piston and shoe and lining assembly not properly seated or positioned.
  • Air leak or insufficient fluid in system or caliper.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Shoe out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoe and lining assemblies.

Brake Roughness or Chatter; Pedal Pumping

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

Excessive P...

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BRAKE SERVICE PROCEDURES FOR 1994 Ford F-150 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford F-150 Pickup cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Aerostar, Explorer & Ranger -> Assemble -> Bronco, E-150 & F-150 -> Cleaning & Inspection -> Disassemble -> E-250-350 -> E-250-350, F-250-350 & F-Super Duty -> F-250-350 & F-Super Duty -> Inspection -> Overhaul -> Replace -> Villager -> Villager & Windstar
Vehicle: 1994 Ford F-150 Pickup 5.8 V8 GAS

Replace

Aerostar, Explorer & Ranger
  • Remove and discard a portion of brake fluid from master cylinder.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • Use an eight inch C-clamp to move piston back into its bore as follows:
    • Place head of C-clamp against caliper and screw end of C-clamp against outer pad below spring clip.
    • Tighten C-clamp until torque buttons just clear caliper (approximately 1/8 inch). Remove C-clamp.
  • Clean excess dirt from around pin tabs, then use caliper pin remover tool No. D89T-2196-A or equivalent and light hammer to drive caliper pin from caliper a...

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BRAKE SERVICE PROCEDURES FOR 1994 Ford F-150 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford F-150 Pickup cars and light trucks from 1990+.

Drum Brakes -> Aerostar, Bronco, Explorer, E-150, F-150 & Ranger -> Adjustments -> Drums Installed -> Drums Removed -> Explorer -> Parking Brake Except Rear Disc -> Parking Brake w/Rear Disc -> Rear Disc -> Service Brake
Vehicle: 1994 Ford F-150 Pickup 5.8 V8 GAS

Service Brake

The rear brake shoes adjust automatically when the vehicle is driven in reverse and the brakes are applied sharply several times. Manual adjustment is required only when brake shoes are replaced. When adjusting rear brakes, ensure parking brake is properly adjusted and equalizer is operating freely.

Drums Removed
  • With drums removed, clean areas where shoes contact backing plate, then apply suitable lubricant to these contact areas. Ensure lubricant does not contaminate linings.
  • Using suitable brake shoe adjusting gauge, adjust gauge to inside diameter of brake drum.
  • Reverse...

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BRAKE SERVICE PROCEDURES FOR 1994 Ford F-150 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford F-150 Pickup cars and light trucks from 1990+.

Anti-lock Brakes -> 1993-96 Aerostar, E-Series, F-Series & Ranger (RABS) -> Troubleshooting
Vehicle: 1994 Ford F-150 Pickup Super CAB 4.9 L6 GAS

Use the ABS wiring circuits, Figs. through , to aid in performing a thorough visual inspection of ...

CLICK HERE TO GET FULL ACCESS TO 1994 Ford F-150 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford F-150 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford F-150 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> ABS Bleeding -> Except Windstar -> Manual Bleeding -> Pressure Bleeding -> Windstar
Vehicle: 1994 Ford F-150 Pickup 4.9 L6 GAS

Except Windstar

Bleed primary and secondary hydraulic brake systems separately, bleeding the longest line first on each system. Do not allow reservoir to run dry during bleeding operation. Never reuse fluid that has been drained from the hydraulic system. Ensure proper bleed sequence is followed.

On Aerostar, Bronco, E-Series, Explorer, F-Series and Ranger models, the bleed order is right rear, left rear, right front, left front.

On Villager models, the bleed order is left front, right front, left rear, right rear.

  • Loosen master cylinder to hydraulic line nuts and wrap sho...

CLICK HERE TO GET FULL ACCESS TO 1994 Ford F-150 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford F-150 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford F-150 Pickup cars and light trucks from 1990+.

Power Brake Units -> Bendix Hydro-Boost Brake Booster -> Description
Vehicle: 1994 Ford F-150 Pickup 4.9 L6 GAS

This brake booster is a hydraulically operated booster, receiving its power from the power steering system, Fig. . The power steering pump provides fluid pressure to operate both the brake booster and the power steering gear. This fluid pressure provides a variable power assist that is regulated by brake pedal applic...

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