1994 Mazda B4000 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1994 Mazda B4000 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mazda B4000 cars and light trucks from 1990+.

Anti-lock Brakes -> Diagnosis & Testing -> 1993 Pickups -> 1993-94 Miata -> 1993-95 MPV & 1993 Pickups -> 1994-96 Pickups -> 1995 -> 1995-96 -> 1995-96 Miata -> 1996 -> 1996 MPV -> 929 -> ABS Control Module -> ABS Control Unit -> ABS Diode -> ABS Hydraulic Unit -> ABS Motor -> ABS Motor & Harness -> ABS Motor (Including Harness to ABS Control Module) -> ABS Motor Relay -> ABS Relay -> ABS Warning Light -> Accessing Diagnostic Trouble Codes -> Anti-Lock Warning Light -> Brake Bulb -> Brake Light Switch -> Clearance Inspection -> Clearing Diagnostic Trouble Codes -> Component Testing -> Control Unit -> Diagnostic Trouble Code Interpretation -> Fail-Safe Relay -> Four Wheel ABS -> Front & Rear Valves -> Hydraulic System -> Hydraulic unit -> Left Front & Rear Valves -> Millenia -> Millenia & 1995-96 Protege -> Motor Inspection -> Motor Relay -> MPV & 1993 Pickups -> MX-3 -> MX-6 & 626 -> NAVAJO -> Pressure Differential Switch -> Protege -> Pump Motor -> Rear ABS -> Rear ABS Bulb -> Rear Axle Speed Sensor -> Rotor Inspection -> RX-7 -> RX-7, 929 & 1993-94 Miata -> Solenoid Valve -> Solenoid Valve (Including valve relay) -> Solenoid Valve Inspection -> Stop Lamp Switch -> System Ground -> Terminal Inspection -> Using Diagnostic Scan Tool -> Using Diagnostic Tester -> Using Malfunction Indicator Lamp (MIL) -> Using Voltmeter -> Valve Relay -> Voltage Inspection -> Wheel Speed Sensor
Vehicle: 1994 Mazda B4000 4.0 V6 GAS

Accessing Diagnostic Trouble Codes

RX-7, 929 & 1993-94 Miata

The ABS self-diagnosis function used on these vehicle can only be accessed with ABS tester tool No. 0000420010, or equivalent. Follow instruction manual included with tester. When tests reveal that specific components are at fault, refer to "Component Testing" for individual component tests.

1995-96 Miata
1995
  • Connect special tools as shown, Fig. , to diagnostic connector and ground, then set system selector knob to position 3 and switch to Self-Test mode.
  • Place ignition switch in On position and ensure "88" flashes upon tes...

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BRAKE SERVICE PROCEDURES FOR 1994 Mazda B4000 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mazda B4000 cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEMS -> DIAGNOSIS & TESTING -> Brake Fluid Level Sensor -> Millenia -> Proportioning Valve
Vehicle: 1994 Mazda B4000 4.0 V6 GAS

Proportioning Valve

  • Connect pressure testing equipment as shown, Figs. through , then bleed air from brake system as described under "Brake System Bleed."
  • Depress pedal until master cylinder pressure measures A, then record rear brake pressure (A').
  • Depress pedal with additional force until master cylinder pressure measures A, then record rear brake pressure again (B').
  • If pressures are not ...

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BRAKE SERVICE PROCEDURES FOR 1994 Mazda B4000 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mazda B4000 cars and light trucks from 1990+.

DISC BRAKES -> CALIPER SERVICE -> 1993 -> 1994-95 -> 1996 -> 929 -> Front -> Installation -> Miata -> Miata & MX-3 -> Millenia -> MPV -> MX-3 -> MX-6 & 626 -> Navajo -> Overhaul -> Pickups -> Protege & 323 -> Rear -> Removal -> Replacement -> RX-7
Vehicle: 1994 Mazda B4000 4.0 V6 GAS

Front

Miata
Replacement

Remove and install parts in order as shown in Fig. .

Overhaul

Refer to Fig. when overhauling caliper.

Millenia
Replacement
  • Raise and support vehicle, then remove wheel.
  • Disconnect flexible brake line at caliper, then remove caliper mounting bolts and carefully slide caliper off brake rotor.
  • Remove anti-rattle springs and brake pads as described under "Brake Pad Service."
  • Reverse procedure to install. Refer to "Brake Pad Service" for caliper installation notes and precautions.
  • Bleed brake system as described in "Hydraulic Brake Systems".
Overhaul
  • Remove snap rings an...

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BRAKE SERVICE PROCEDURES FOR 1994 Mazda B4000 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mazda B4000 cars and light trucks from 1990+.

POWER BRAKE UNITS -> DESCRIPTION
Vehicle: 1994 Mazda B4000 4.0 V6 GAS

When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pres...

CLICK HERE TO GET FULL ACCESS TO 1994 Mazda B4000 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Mazda B4000 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mazda B4000 cars and light trucks from 1990+.

POWER BRAKE UNITS -> TROUBLESHOOTING -> Check Valve -> Function Check -> Load Test
Vehicle: 1994 Mazda B4000 4.0 V6 GAS

Function Check

  • Stop engine and depress brake pedal a few times to relieve vacuum.
  • With pedal depressed, start engine. After starting engine, pedal should move down slightly. If so, unit is functioning.
  • After engine has run two minutes, turn it off. Depress pedal with normal force.
  • If the first pedal stroke is long and gets shorter with subsequent strokes, the unit is operating. If a problem is found, inspect check valve, vacuum hose and installation. Repair if necessary and check again.
  • Start engine and depress pedal with usual force.
  • Stop engine with pedal still depressed. Hold pedal...

CLICK HERE TO GET FULL ACCESS TO 1994 Mazda B4000 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Mazda B4000 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mazda B4000 cars and light trucks from 1990+.

DISC BRAKES -> ADJUSTMENTS -> 929 -> Except Millenia, RX-7 & 929 -> Millenia -> Parking Brake -> RX-7
Vehicle: 1994 Mazda B4000 4.0 V6 GAS

Parking Brake

Except Millenia, RX-7 & 929
  • Ensure parking brake is completely released.
  • Block front wheels, then raise and support rear of vehicle.
  • Adjust parking brake lever screw or nut until wheels are locked when the brake lever is pulled 5-7 notches.
Millenia
  • Adjust parking brake shoe clearance as follows:
    • Working through rotor access hole, turn adjuster 3 to 5 notches in direction opposite arrow on rotor to set shoe clearance to approximately .013 inch.
    • Rotate rotor by hand to ensure parking brake shoes do not drag, then install access hole plug.
  • Settle parking brake shoes as follows:
    • Mo...

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