1994 Mazda B4000 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1994 Mazda B4000 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mazda B4000 cars and light trucks from 1990+.

Anti-lock Brakes -> Troubleshooting -> 1994-96 Pickups -> 1995-96 -> 1995-96 Miata -> Millenia -> MPV & 1993 Pickups -> MX-3 -> MX-6 & 626 -> Navajo -> Protege
Vehicle: 1994 Mazda B4000 4.0 V6 GAS

1995-96 Miata

Refer to Fig. for troubleshooting flowchart.

Millenia

Refer to Fig. for troubleshooting flowchart.

MPV & 1993 Pickups

Refer to Fig. and for troubleshooting flow chart.

MX-3

Refer to Fig. for troubleshooting flowchart.

MX-6 & 6...

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BRAKE SERVICE PROCEDURES FOR 1994 Mazda B4000 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mazda B4000 cars and light trucks from 1990+.

Anti-lock Brakes -> Precautions -> Radio Coded Anti-Theft System
Vehicle: 1994 Mazda B4000 4.0 V6 GAS

Radio Coded Anti-Theft System

The audio system's anti-theft feature renders the system inoperable after power to the audio unit has been interrupted. Obtaining the anti-theft security code prior to performing repairs will ensure restoration of audio system operation in case the vehicle battery is disconnected or power to the audio unit is otherwise lost during repairs.

Always obtain the security code before interrupting power to the audio unit. To reactivate the unit after power is restored, proceed as follows:

  • Turn ignition switch to Accessory position, then turn audio unit off...

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BRAKE SERVICE PROCEDURES FOR 1994 Mazda B4000 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mazda B4000 cars and light trucks from 1990+.

POWER BRAKE UNITS -> TROUBLESHOOTING -> Check Valve -> Function Check -> Load Test
Vehicle: 1994 Mazda B4000 4.0 V6 GAS

Function Check

  • Stop engine and depress brake pedal a few times to relieve vacuum.
  • With pedal depressed, start engine. After starting engine, pedal should move down slightly. If so, unit is functioning.
  • After engine has run two minutes, turn it off. Depress pedal with normal force.
  • If the first pedal stroke is long and gets shorter with subsequent strokes, the unit is operating. If a problem is found, inspect check valve, vacuum hose and installation. Repair if necessary and check again.
  • Start engine and depress pedal with usual force.
  • Stop engine with pedal still depressed. Hold pedal...

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BRAKE SERVICE PROCEDURES FOR 1994 Mazda B4000 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mazda B4000 cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> 1993-94 Miata -> 1994-96 -> 1995-96 PICKUPS -> 929 -> ABS Relay -> Brake System Bleed -> Component Replacement -> Computer Module -> Control Unit -> Four Wheel ABS -> Front Wheel Speed Sensor -> Front Wheel Speed Sensor Rotor -> Hydraulic Unit -> Miata -> Millenia -> Millenia & 1995-96 Protege -> MPV & 1993 Pickups -> MX-3 -> MX-6 & 626 -> Navajo -> Pickups -> Rear Anti-Lock Brake System (RABS) Sensor -> Rear Anti-Lock Brake System (RABS) Valve -> Rear Wheel Speed Sensor -> Rear Wheel Speed Sensor Rotor -> RX-7 -> RX-7 & 929
Vehicle: 1994 Mazda B4000 4.0 V6 GAS

Brake System Bleed

Refer to "Hydraulic Brake System" for bleeding procedure.

Component Replacement

ABS Relay
Millenia & 1995-96 Protege
  • Remove cruise control actuator assembly, then disconnect relay electrical connector.
  • Remove relay mounting nut, then the relay.
  • Reverse procedure to install. Torque relay mounting nut to 70-95 inch lbs. and cruise control actuator mounting nuts to 26-34 inch lbs.
Hydraulic Unit
Miata
  • Disconnect battery ground cable.
  • Remove hydraulic unit in numbered sequence, Fig. .
  • Reverse procedure to install.
Millenia & 1995-96 Protege
  • Disconnect brake tubing and elec...

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BRAKE SERVICE PROCEDURES FOR 1994 Mazda B4000 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mazda B4000 cars and light trucks from 1990+.

POWER BRAKE UNITS -> POWER BRAKE UNIT SERVICE -> Overhaul -> Replacement
Vehicle: 1994 Mazda B4000 4.0 V6 GAS

Replacement
  • Remove master cylinder as described in "Hydraulic Brake Systems" .
  • Remove clutch pipe holder, if equipped, then disconnect vacuum hose from power brake unit.
  • Disconnect pushrod fork from brake pedal and remove power brake unit from vehicle.
  • Reverse procedure to install, noting the following:
    • On all models except Navajo & 1994-95 Pickups, torque booster bolts to 14-17 ft. lbs.
    • On Navajo & 199...

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BRAKE SERVICE PROCEDURES FOR 1994 Mazda B4000 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mazda B4000 cars and light trucks from 1990+.

DISC BRAKES -> PARKING BRAKE SERVICE -> 929 -> Adjustment -> Millenia -> Replacement
Vehicle: 1994 Mazda B4000 4.0 V6 GAS

Replacement

929
  • Raise and support vehicle and remove rear wheel assembly.
  • Remove caliper attaching bolts, then the caliper, leaving brake hose attached, and position caliper out of way.
  • Remove disc plate attaching screws and the disc plate, Fig. . If disc plate is difficult to remove, remove dust cap, insert screwdriver into hole and turn adjuster to increase shoe clearance.
  • Remove upper and lower return springs, then the front and rear hold pins.
  • Remove brake shoes, then separate adjuster and operating lever assembly from shoes.
  • Check inside of disc plate for scratching and unev...

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