1994 Mazda Navajo Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 Mazda Navajo

  • 1994 Mazda Navajo LX 4.0 V6 GAS, CC:4016, Fuel Injection, Engine VIN:, Desg:X
  • 1994 Mazda Navajo DX 4.0 V6 GAS, CC:4016, Fuel Injection, Engine VIN:, Desg:X

BRAKE SERVICE PROCEDURES FOR 1994 Mazda Navajo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mazda Navajo cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> 1993-94 Miata -> 1994-96 -> 1995-96 PICKUPS -> 929 -> ABS Relay -> Brake System Bleed -> Component Replacement -> Computer Module -> Control Unit -> Four Wheel ABS -> Front Wheel Speed Sensor -> Front Wheel Speed Sensor Rotor -> Hydraulic Unit -> Miata -> Millenia -> Millenia & 1995-96 Protege -> MPV & 1993 Pickups -> MX-3 -> MX-6 & 626 -> Navajo -> Pickups -> Rear Anti-Lock Brake System (RABS) Sensor -> Rear Anti-Lock Brake System (RABS) Valve -> Rear Wheel Speed Sensor -> Rear Wheel Speed Sensor Rotor -> RX-7 -> RX-7 & 929
Vehicle: 1994 Mazda Navajo LX 4.0 V6 GAS

Brake System Bleed

Refer to "Hydraulic Brake System" for bleeding procedure.

Component Replacement

ABS Relay
Millenia & 1995-96 Protege
  • Remove cruise control actuator assembly, then disconnect relay electrical connector.
  • Remove relay mounting nut, then the relay.
  • Reverse procedure to install. Torque relay mounting nut to 70-95 inch lbs. and cruise control actuator mounting nuts to 26-34 inch lbs.
Hydraulic Unit
Miata
  • Disconnect battery ground cable.
  • Remove hydraulic unit in numbered sequence, Fig. .
  • Reverse procedure to install.
Millenia & 1995-96 Protege
  • Disconnect brake tubing and elec...

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BRAKE SERVICE PROCEDURES FOR 1994 Mazda Navajo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mazda Navajo cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEMS -> DESCRIPTION
Vehicle: 1994 Mazda Navajo DX 4.0 V6 GAS

When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pressure i...

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BRAKE SERVICE PROCEDURES FOR 1994 Mazda Navajo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mazda Navajo cars and light trucks from 1990+.

POWER BRAKE UNITS -> POWER BRAKE UNIT SERVICE -> Overhaul -> Replacement
Vehicle: 1994 Mazda Navajo DX 4.0 V6 GAS

Replacement
  • Remove master cylinder as described in "Hydraulic Brake Systems" .
  • Remove clutch pipe holder, if equipped, then disconnect vacuum hose from power brake unit.
  • Disconnect pushrod fork from brake pedal and remove power brake unit from vehicle.
  • Reverse procedure to install, noting the following:
    • On all models except Navajo & 1994-95 Pickups, torque booster bolts to 14-17 ft. lbs.
    • On Navajo & 199...

CLICK HERE TO GET FULL ACCESS TO 1994 Mazda Navajo BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Mazda Navajo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mazda Navajo cars and light trucks from 1990+.

DISC BRAKES -> ADJUSTMENTS -> 929 -> Except Millenia, RX-7 & 929 -> Millenia -> Parking Brake -> RX-7
Vehicle: 1994 Mazda Navajo DX 4.0 V6 GAS

Parking Brake

Except Millenia, RX-7 & 929
  • Ensure parking brake is completely released.
  • Block front wheels, then raise and support rear of vehicle.
  • Adjust parking brake lever screw or nut until wheels are locked when the brake lever is pulled 5-7 notches.
Millenia
  • Adjust parking brake shoe clearance as follows:
    • Working through rotor access hole, turn adjuster 3 to 5 notches in direction opposite arrow on rotor to set shoe clearance to approximately .013 inch.
    • Rotate rotor by hand to ensure parking brake shoes do not drag, then install access hole plug.
  • Settle parking brake shoes as follows:
    • Mo...

CLICK HERE TO GET FULL ACCESS TO 1994 Mazda Navajo BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Mazda Navajo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mazda Navajo cars and light trucks from 1990+.

DISC BRAKES -> CALIPER SERVICE -> 1993 -> 1994-95 -> 1996 -> 929 -> Front -> Installation -> Miata -> Miata & MX-3 -> Millenia -> MPV -> MX-3 -> MX-6 & 626 -> Navajo -> Overhaul -> Pickups -> Protege & 323 -> Rear -> Removal -> Replacement -> RX-7
Vehicle: 1994 Mazda Navajo LX 4.0 V6 GAS

Front

Miata
Replacement

Remove and install parts in order as shown in Fig. .

Overhaul

Refer to Fig. when overhauling caliper.

Millenia
Replacement
  • Raise and support vehicle, then remove wheel.
  • Disconnect flexible brake line at caliper, then remove caliper mounting bolts and carefully slide caliper off brake rotor.
  • Remove anti-rattle springs and brake pads as described under "Brake Pad Service."
  • Reverse procedure to install. Refer to "Brake Pad Service" for caliper installation notes and precautions.
  • Bleed brake system as described in "Hydraulic Brake Systems".
Overhaul
  • Remove snap rings an...

CLICK HERE TO GET FULL ACCESS TO 1994 Mazda Navajo BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Mazda Navajo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mazda Navajo cars and light trucks from 1990+.

DISC BRAKES -> ADJUSTMENTS -> 929 -> Except Millenia, RX-7 & 929 -> Millenia -> Parking Brake -> RX-7
Vehicle: 1994 Mazda Navajo LX 4.0 V6 GAS

Parking Brake

Except Millenia, RX-7 & 929
  • Ensure parking brake is completely released.
  • Block front wheels, then raise and support rear of vehicle.
  • Adjust parking brake lever screw or nut until wheels are locked when the brake lever is pulled 5-7 notches.
Millenia
  • Adjust parking brake shoe clearance as follows:
    • Working through rotor access hole, turn adjuster 3 to 5 notches in direction opposite arrow on rotor to set shoe clearance to approximately .013 inch.
    • Rotate rotor by hand to ensure parking brake shoes do not drag, then install access hole plug.
  • Settle parking brake shoes as follows:
    • Mo...

CLICK HERE TO GET FULL ACCESS TO 1994 Mazda Navajo BRAKE SERVICE PROCEDURES

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