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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Suzuki Samurai car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
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BRAKE SERVICE PROCEDURES FOR 1994 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Suzuki Samurai cars and light trucks from 1990+.
Drum Brakes -> Brake Service -> Brake Drum, Replace -> Brake Shoe, Replace -> Esteem -> Esteem & Swift -> Samurai -> Sidekick & X-90 -> Swift -> Wheel Cylinder, Replace
Vehicle: 1994 Suzuki Samurai JL 1.3 L4 GAS
Brake Drum, Replace
Samurai
- Raise and support vehicle
- Remove wheel center cap.
- Remove rear wheel assembly. Ensure parking brake lever is not pulled up.
- Increase the clearance between brake shoe and drum by removing parking brake shoe lever return spring, then disconnect parking brake cable joint from parking brake shoe lever, Fig. .
- Remove parking brake shoe lever stopper plate, Fig. .
- Remove drum to axle hub attaching bolts, then using slide hammer tool No. 09942-15510, or equivalent, and brake drum remover tool No. 09943-35511, or equivalent, pull off brake drum.
- Re...
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BRAKE SERVICE PROCEDURES FOR 1994 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Suzuki Samurai cars and light trucks from 1990+.
Power Brake Units -> Power Brake Unit Service -> Brake Booster Overhaul -> Esteem & 1996 Sidekick & X-90 -> Power Brake Unit, Replace -> Samurai, Swift & 1993-95 Sidekick
Vehicle: 1994 Suzuki Samurai JL 1.3 L4 GAS
Power Brake Unit, Replace
- Remove master cylinder from booster as outlined under " Master Cylinder, Replace," in "Hydraulic Brakes".
- Disconnect pushrod clevis from brake pedal arm.
- Disconnect vacuum hose from booster.
- Remove booster attaching nuts, then the booster assembly.
- Reverse procedure to install, then ensure brake pedal height and pedal travel is correct as outlined under "Brake Pedal Height, Adjust," and "Brake Pedal Travel Check" in "Hydraulic Brakes" .
Brake Booster Overhaul
Samurai, Swift & 1993-95 Sidekick
Refer to Figs. through , when performing this procedure.
- Remove piston...
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BRAKE SERVICE PROCEDURES FOR 1994 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Suzuki Samurai cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Master Cylinder Overhaul
Vehicle: 1994 Suzuki Samurai JL 1.3 L4 GAS
Master Cylinder Overhaul
- Remove master cylinder as outlined under "Master Cylinder, Replace."
- Remove circlip, then the primary piston.
- Remove pi...
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BRAKE SERVICE PROCEDURES FOR 1994 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Suzuki Samurai cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Master Cylinder, Replace
Vehicle: 1994 Suzuki Samurai JL 1.3 L4 GAS
Master Cylinder, Replace
- Clean any dirt from around reservoir cap. Remove cap, then drain brake fluid into appropriate container.
- Remove reservoir connector screw, Fig. , then the reservoir.
- Disconnect brake lines from master cylinder. Do not allow brake fluid to get on painted surfaces.
- Remove master cylinder attaching bolts, then the master cylinder.
- Adjust clearance of booster piston rod to master cylinder piston as follows:
- Push piston rod several times to ensure reaction disc is in place.
- Measure with gasket in place on master cylinder and booster at atmospheric pressu...
CLICK HERE TO GET FULL ACCESS TO 1994 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1994 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Suzuki Samurai cars and light trucks from 1990+.
Drum Brakes -> Adjustments -> Service Brake
Vehicle: 1994 Suzuki Samurai JL 1.3 L4 GAS
Service Brake
These brakes are self-adjusting, but do require adjustment for proper drum to shoe clearance when brake shoe has been replaced o...
CLICK HERE TO GET FULL ACCESS TO 1994 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1994 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Suzuki Samurai cars and light trucks from 1990+.
Power Brake Units -> Description
Vehicle: 1994 Suzuki Samurai JL 1.3 L4 GAS
When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pres...
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