1994 Suzuki Samurai Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1994 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Suzuki Samurai cars and light trucks from 1990+.

Anti-lock Brakes -> ABS-VI -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> Enhanced Diagnostics -> On Board Diagnostics
Vehicle: 1994 Suzuki Samurai JL 1.3 L4 GAS

Accessing Diagnostic Trouble Codes

On Board Diagnostics

This system has a sophisticated diagnosis system, that when accessed with a bi-directional "Scan" tool, is designed to identify any system fault as specifically as possible, including intermittent faults. Each input and output to the system can be monitored by using a suitable bi-directional "Scan" tool, monitoring inputs and outputs allows for fault confirmation and repair verification. The "Scan" tool can also be used to manually control components and perform functional tests. Connect "Scan" tool to data link connector located...

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BRAKE SERVICE PROCEDURES FOR 1994 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Suzuki Samurai cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Master Cylinder Overhaul
Vehicle: 1994 Suzuki Samurai JL 1.3 L4 GAS

Master Cylinder Overhaul

  • Remove master cylinder as outlined under "Master Cylinder, Replace."
  • Remove circlip, then the primary piston.
  • Remove pi...

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BRAKE SERVICE PROCEDURES FOR 1994 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Suzuki Samurai cars and light trucks from 1990+.

Anti-lock Brakes -> ABS-VI -> Troubleshooting
Vehicle: 1994 Suzuki Samurai JL 1.3 L4 GAS

Refer to "Diagnosis & T... "

CLICK HERE TO GET FULL ACCESS TO 1994 Suzuki Samurai BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Suzuki Samurai cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Esteem & Swift -> Master Cylinder Bleeding -> Samurai, Sidekick & X-90 -> System Bleeding
Vehicle: 1994 Suzuki Samurai JL 1.3 L4 GAS

Brake fluid is extremely damaging to paint. If fluid should accidentally touch painted surface, immediately wipe fluid from paint and clean painted surface.

System Bleeding

Samurai, Sidekick & X-90

On Samurai models, bleeding is required at four places; both front wheels, P & B valve and left rear wheel cylinder, Fig. .

On Sidekick and X-90 models, bleeding is required at four places; both front wheels, pressure limit valve and left rear wheel cylinder, Fig. .

Esteem & Swift

The hydraulic lines of the brake system are based on a diagonal split system. When a brake line or hose is...

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BRAKE SERVICE PROCEDURES FOR 1994 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Suzuki Samurai cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description
Vehicle: 1994 Suzuki Samurai JL 1.3 L4 GAS

When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pressure i...

CLICK HERE TO GET FULL ACCESS TO 1994 Suzuki Samurai BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Suzuki Samurai cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing -> Brake Fluid Leakage Inspection -> Road Test -> Substandard Or Contaminated Brake Fluid
Vehicle: 1994 Suzuki Samurai JL 1.3 L4 GAS

Road Test

Brakes should be tested on dry, clean, smooth and reasonable level roadway which is not crowned. Road test brakes by making brake applications with both light and heavy pedal forces at various speeds to determine if car stops evenly and effectively.

Also road test vehicle to see if it pulls to one side without brake application. If it does, check tire pressure, front end alignment and front suspension attachments for looseness.

Brake Fluid Leakage Inspection

Check master cylinder fluid levels. While a slight drop in reservoir level does result from normal lining wear, ...

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