1995 Chevrolet Astro Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1995 Chevrolet Astro AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Chevrolet Astro cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Boosters -> Power Brake Unit Service -> Accumulator Service -> Assemble -> Bleeding Booster -> Cleaning & Inspection -> Disassemble
Vehicle: 1995 Chevrolet Astro 4.3 V6 GAS

Disassemble

  • Place accumulator compressor tool No. J-26889 or equivalent, around end of accumulator.
  • Install nut onto stud as shown in Fig. , then depress the accumulator with a C-clamp.
  • Remove retainer by using a punch.
  • Release C-clamp and remove accumulator compressor tool.
  • Remove accumulator, O-ring, retainer, plug and spring, Fig. .
  • Remove retainer, output pushrod, baffle, piston return spring and retainer.
  • Using a suitable saw, cut off eyelet of pedal rod, then remove the boot.
  • Remove nut, bracket and bolts, then separate cover from housing.
  • Remove piston assembly and seals...

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BRAKE SERVICE PROCEDURES FOR 1995 Chevrolet Astro AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Chevrolet Astro cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Rotor Replacement -> 2WD Models -> 4WD Models
Vehicle: 1995 Chevrolet Astro 4.3 V6 GAS

4WD Models

  • Raise and support vehicle.
  • Remove tire and wheel.
  • Remove caliper as outlined under "Caliper Service."
  • On K1500 and K2500 models, remove rotor.
  • On K3500 models proceed as follows:
    • Remove hub retaining nut.
    • Remove four hub/rotor retaining bolts on back side of spindle.
    • Using suitable wheel puller, remove rotor assembly.
  • On K1500 and K2500 models, reverse procedure to install, tightening all bolts to specifications. Install caliper as outlined under "Caliper Service."
  • On K3500 models, reverse procedure to install, noting the following:
    • Torque hub nut to 173 ft. lbs
    • Torque hub and bear...

CLICK HERE TO GET FULL ACCESS TO 1995 Chevrolet Astro BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1995 Chevrolet Astro AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Chevrolet Astro cars and light trucks from 1990+.

Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> Precautions -> General Service Precautions
Vehicle: 1995 Chevrolet Astro 4.3 V6 GAS

General Service Precautions

Avoid contact with brake fluid when servicing the anti-lock brake syste...

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BRAKE SERVICE PROCEDURES FOR 1995 Chevrolet Astro AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Chevrolet Astro cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Brake Pad Service
Vehicle: 1995 Chevrolet Astro 4.3 V6 GAS

The procedures to remove & install the brake pads are outlined under "Caliper Service, Removal" and "Caliper S... "

CLICK HERE TO GET FULL ACCESS TO 1995 Chevrolet Astro BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1995 Chevrolet Astro AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Chevrolet Astro cars and light trucks from 1990+.

Power Brake Units -> Delco-Moraine Brake Boosters -> Troubleshooting -> Brakes Grab -> Hard Pedal -> Slow Or No Release
Vehicle: 1995 Chevrolet Astro 4.3 V6 GAS

Hard Pedal

  • Internal vacuum leak.
  • Faulty control valve.
  • Broken or damaged hydraulic brake lines.
  • Collapsed or damaged vacuum hose.
  • Plugged or loose vacuum fitting.
  • Bad stud welds on front or rear housing on power head.
  • Faulty booster diaphragm.
  • Restricted air filter element.
  • Worn or distorted reaction plate or levers.
  • Cracked or broken pow...

CLICK HERE TO GET FULL ACCESS TO 1995 Chevrolet Astro BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1995 Chevrolet Astro AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Chevrolet Astro cars and light trucks from 1990+.

Drum Brakes -> General System Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 1995 Chevrolet Astro 4.3 V6 GAS

Brake Drums

Any time the brake drums are removed for brake service, the braking surface diameter should be checked with a suitable brake drum micrometer at several points to determine if they are within the safe, oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out-of-roundness and heat spotting. If drums are cracked or heat spotted, they must be ...

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