1995 Suzuki Samurai Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1995 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Suzuki Samurai cars and light trucks from 1990+.

Anti-lock Brakes -> ABS-VI -> System Service -> ABS Hydraulic Modulator & Master Cylinder Assembly -> ABS Hydraulic Modulator Gears -> ABS Hydraulic Modulator Solenoid Assembly -> ABS Lamp Driver Module -> Adjustments -> Brake System Bleed -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Enable Relay -> Front Wheel Speed Sensor -> Inspection -> Manual Bleeding -> Pressure Bleeding -> Rear Wheel Speed Sensor -> Wheel Bleed Sequence
Vehicle: 1995 Suzuki Samurai JL 1.3 L4 GAS

Brake System Bleed

Inspection

The hydraulic lines of this brake system are based on a diagonal split system. When a brake line or hose is disconnected, bleeding operation must be performed at both ends of the line disconnected.

Prior to bleeding brakes, both front and rear displacement cylinder pistons must be returned to the top-most or home position. Motor re-home cannot be performed if current diagnostic trouble codes (DTC) are present. If DTC's are present, vehicle must be repaired and DTC's cleared before performing the motor rehome function. Perform this procedure as follows:

  • R...

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BRAKE SERVICE PROCEDURES FOR 1995 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Suzuki Samurai cars and light trucks from 1990+.

Drum Brakes -> Brake Service -> Brake Drum, Replace -> Brake Shoe, Replace -> Esteem -> Esteem & Swift -> Samurai -> Sidekick & X-90 -> Swift -> Wheel Cylinder, Replace
Vehicle: 1995 Suzuki Samurai JL 1.3 L4 GAS

Brake Drum, Replace

Samurai
  • Raise and support vehicle
  • Remove wheel center cap.
  • Remove rear wheel assembly. Ensure parking brake lever is not pulled up.
  • Increase the clearance between brake shoe and drum by removing parking brake shoe lever return spring, then disconnect parking brake cable joint from parking brake shoe lever, Fig. .
  • Remove parking brake shoe lever stopper plate, Fig. .
  • Remove drum to axle hub attaching bolts, then using slide hammer tool No. 09942-15510, or equivalent, and brake drum remover tool No. 09943-35511, or equivalent, pull off brake drum.
  • Re...

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BRAKE SERVICE PROCEDURES FOR 1995 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Suzuki Samurai cars and light trucks from 1990+.

Drum Brakes -> Adjustments -> Service Brake
Vehicle: 1995 Suzuki Samurai JL 1.3 L4 GAS

Service Brake

These brakes are self-adjusting, but do require adjustment for proper drum to shoe clearance when brake shoe has been replaced o...

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BRAKE SERVICE PROCEDURES FOR 1995 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Suzuki Samurai cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description
Vehicle: 1995 Suzuki Samurai JL 1.3 L4 GAS

When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pressure i...

CLICK HERE TO GET FULL ACCESS TO 1995 Suzuki Samurai BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1995 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Suzuki Samurai cars and light trucks from 1990+.

Anti-lock Brakes -> ABS-VI -> Troubleshooting
Vehicle: 1995 Suzuki Samurai JL 1.3 L4 GAS

Refer to "Diagnosis & T... "

CLICK HERE TO GET FULL ACCESS TO 1995 Suzuki Samurai BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1995 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Suzuki Samurai cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Installation -> Removal
Vehicle: 1995 Suzuki Samurai JL 1.3 L4 GAS

Removal

  • Disconnect negative battery cable.
  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support vehicle.
  • Mark relationship between front wheel and axle, then remove wheel and tire assembly.
  • If caliper assembly is to be serviced, remove inlet fitting attaching bolt, copper washer, and inlet fitting from caliper housing. Plug opening in inlet fitting to prevent fluid loss and contamination. Do not crimp brake hose, as this may damage internal structure of hose. If only shoe and lining assemblies are to be replaced, do not disconnect brake line fitting from c...

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