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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1995 Suzuki Samurai car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
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procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
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BRAKE SERVICE PROCEDURES FOR 1995 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Suzuki Samurai cars and light trucks from 1990+.
Drum Brakes -> Brake Service -> Brake Drum, Replace -> Brake Shoe, Replace -> Esteem -> Esteem & Swift -> Samurai -> Sidekick & X-90 -> Swift -> Wheel Cylinder, Replace
Vehicle: 1995 Suzuki Samurai JL 1.3 L4 GAS
Brake Drum, Replace
Samurai
- Raise and support vehicle
- Remove wheel center cap.
- Remove rear wheel assembly. Ensure parking brake lever is not pulled up.
- Increase the clearance between brake shoe and drum by removing parking brake shoe lever return spring, then disconnect parking brake cable joint from parking brake shoe lever, Fig. .
- Remove parking brake shoe lever stopper plate, Fig. .
- Remove drum to axle hub attaching bolts, then using slide hammer tool No. 09942-15510, or equivalent, and brake drum remover tool No. 09943-35511, or equivalent, pull off brake drum.
- Re...
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BRAKE SERVICE PROCEDURES FOR 1995 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Suzuki Samurai cars and light trucks from 1990+.
Drum Brakes -> Adjustments -> Service Brake
Vehicle: 1995 Suzuki Samurai JL 1.3 L4 GAS
Service Brake
These brakes are self-adjusting, but do require adjustment for proper drum to shoe clearance when brake shoe has been replaced o...
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BRAKE SERVICE PROCEDURES FOR 1995 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Suzuki Samurai cars and light trucks from 1990+.
Anti-lock Brakes -> ABS-VI -> System Service -> ABS Hydraulic Modulator & Master Cylinder Assembly -> ABS Hydraulic Modulator Gears -> ABS Hydraulic Modulator Solenoid Assembly -> ABS Lamp Driver Module -> Adjustments -> Brake System Bleed -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Enable Relay -> Front Wheel Speed Sensor -> Inspection -> Manual Bleeding -> Pressure Bleeding -> Rear Wheel Speed Sensor -> Wheel Bleed Sequence
Vehicle: 1995 Suzuki Samurai JL 1.3 L4 GAS
Brake System Bleed
Inspection
The hydraulic lines of this brake system are based on a diagonal split system. When a brake line or hose is disconnected, bleeding operation must be performed at both ends of the line disconnected.
Prior to bleeding brakes, both front and rear displacement cylinder pistons must be returned to the top-most or home position. Motor re-home cannot be performed if current diagnostic trouble codes (DTC) are present. If DTC's are present, vehicle must be repaired and DTC's cleared before performing the motor rehome function. Perform this procedure as follows:
- R...
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BRAKE SERVICE PROCEDURES FOR 1995 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Suzuki Samurai cars and light trucks from 1990+.
Drum Brakes -> Parking Brake Service -> Adjustment
Vehicle: 1995 Suzuki Samurai JL 1.3 L4 GAS
Adjustment
- Parking brake lever should be adjusted as follows:
- On Samurai models, 3-8 notches.
- On Sidekick and X-90 models, 6-8 notches.
- On Swift models, 4-9 notches.
- ...
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BRAKE SERVICE PROCEDURES FOR 1995 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Suzuki Samurai cars and light trucks from 1990+.
Disc Brakes -> Brake Pad Service -> Caliper Overhaul -> Caliper Service -> Caliper, Replace -> Disc, Replace -> Esteem, Sidekick, Swift & X-90 -> Front -> Pads, Replace -> Parking Brake, Adjust -> Rear -> Samurai -> Seal, Piston Dust Boot & Parking Brake Cam, Replace -> Swift
Vehicle: 1995 Suzuki Samurai JL 1.3 L4 GAS
Front
Samurai
Pads, Replace
- Raise and support vehicle, then remove wheel assembly.
- Remove caliper anti-rattle clip, Figs. and .
- Remove caliper guide pin caps.
- Using a 6 mm Allen wrench, remove caliper guide pins.
- Remove pad protectors, then the caliper cylinder.
- Remove brake pads.
- Reverse procedure to install, noting the following:
- Tighten caliper bolts to specification.
- Install wheel assemblies.
- Lower vehicle and perform brake test.
Caliper Service
- Raise and support vehicle.
- Disconnect brake hose from caliper.
- Remove caliper guide pin caps.
- Using a 6 mm Allen wrench, remove caliper g...
CLICK HERE TO GET FULL ACCESS TO 1995 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1995 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Suzuki Samurai cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Installation -> Removal
Vehicle: 1995 Suzuki Samurai JL 1.3 L4 GAS
Removal
- Disconnect negative battery cable.
- Remove approximately 2/3 of brake fluid from master cylinder.
- Raise and support vehicle.
- Mark relationship between front wheel and axle, then remove wheel and tire assembly.
- If caliper assembly is to be serviced, remove inlet fitting attaching bolt, copper washer, and inlet fitting from caliper housing. Plug opening in inlet fitting to prevent fluid loss and contamination. Do not crimp brake hose, as this may damage internal structure of hose. If only shoe and lining assemblies are to be replaced, do not disconnect brake line fitting from c...
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