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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1995 Suzuki Samurai car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
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BRAKE SERVICE PROCEDURES FOR 1995 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Suzuki Samurai cars and light trucks from 1990+.
Hydraulic Brake Systems -> Troubleshooting -> Brake Pull -> Brake Warning Light On Or Flashing, After Engine Start -> Brake Warning Light On, w/Brake Pedal Applied -> Dragging Brakes -> Excessive Pedal Travel -> Low Braking Force
Vehicle: 1995 Suzuki Samurai JL 1.3 L4 GAS
Low Braking Force
- Fluid leakage from brake lines and/or hoses.
- Air in brake system.
- Malfunctioning wheel cylinder and/or caliper assembly.
Brake Pull
- Malfunctioning wheel cylinder and/or caliper assembly.
- Loose calipers.
- Restricted brake line or hose.
Excessive Pedal Travel
- Partial brake system failure.
- Insufficient fluid in master cylinder reservoirs.
- Air in system.
Dragging Brakes
- Master c...
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BRAKE SERVICE PROCEDURES FOR 1995 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Suzuki Samurai cars and light trucks from 1990+.
Hydraulic Brake Systems -> Adjustments -> Brake Pedal Height -> Brake Pedal Travel Check
Vehicle: 1995 Suzuki Samurai JL 1.3 L4 GAS
Brake Pedal Height
The brake pedal should be at the same height as clutch pedal. Ensure distance between brake booster mounting surface (with gasket) and pushrod clevis pin hole is as follows:
- On Samurai models, 4.94-4.98 inches (125.5-126.5 mm)
- On 1993-95 Sidekick models, 6.60-6.64 inches (167.6-168.6 mm)
- On Swift models, 4.51-4.54 inches (114.5-115.5 mm).
Brake Pedal Travel Check
- Start engine, then depress brake pedal a few times.
- Apply approximately 66 lbs. load to brake pedal, and measu...
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BRAKE SERVICE PROCEDURES FOR 1995 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Suzuki Samurai cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Installation -> Removal
Vehicle: 1995 Suzuki Samurai JL 1.3 L4 GAS
Removal
- Disconnect negative battery cable.
- Remove approximately 2/3 of brake fluid from master cylinder.
- Raise and support vehicle.
- Mark relationship between front wheel and axle, then remove wheel and tire assembly.
- If caliper assembly is to be serviced, remove inlet fitting attaching bolt, copper washer, and inlet fitting from caliper housing. Plug opening in inlet fitting to prevent fluid loss and contamination. Do not crimp brake hose, as this may damage internal structure of hose. If only shoe and lining assemblies are to be replaced, do not disconnect brake line fitting from c...
CLICK HERE TO GET FULL ACCESS TO 1995 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1995 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Suzuki Samurai cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Esteem & Swift -> Master Cylinder Bleeding -> Samurai, Sidekick & X-90 -> System Bleeding
Vehicle: 1995 Suzuki Samurai JL 1.3 L4 GAS
Brake fluid is extremely damaging to paint. If fluid should accidentally touch painted surface, immediately wipe fluid from paint and clean painted surface.
System Bleeding
Samurai, Sidekick & X-90
On Samurai models, bleeding is required at four places; both front wheels, P & B valve and left rear wheel cylinder, Fig. .
On Sidekick and X-90 models, bleeding is required at four places; both front wheels, pressure limit valve and left rear wheel cylinder, Fig. .
Esteem & Swift
The hydraulic lines of the brake system are based on a diagonal split system. When a brake line or hose is...
CLICK HERE TO GET FULL ACCESS TO 1995 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1995 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Suzuki Samurai cars and light trucks from 1990+.
Drum Brakes -> Parking Brake Service -> Adjustment
Vehicle: 1995 Suzuki Samurai JL 1.3 L4 GAS
Adjustment
- Parking brake lever should be adjusted as follows:
- On Samurai models, 3-8 notches.
- On Sidekick and X-90 models, 6-8 notches.
- On Swift models, 4-9 notches.
- ...
CLICK HERE TO GET FULL ACCESS TO 1995 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1995 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Suzuki Samurai cars and light trucks from 1990+.
Anti-lock Brakes -> ABS-VI -> System Service -> ABS Hydraulic Modulator & Master Cylinder Assembly -> ABS Hydraulic Modulator Gears -> ABS Hydraulic Modulator Solenoid Assembly -> ABS Lamp Driver Module -> Adjustments -> Brake System Bleed -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Enable Relay -> Front Wheel Speed Sensor -> Inspection -> Manual Bleeding -> Pressure Bleeding -> Rear Wheel Speed Sensor -> Wheel Bleed Sequence
Vehicle: 1995 Suzuki Samurai JL 1.3 L4 GAS
Brake System Bleed
Inspection
The hydraulic lines of this brake system are based on a diagonal split system. When a brake line or hose is disconnected, bleeding operation must be performed at both ends of the line disconnected.
Prior to bleeding brakes, both front and rear displacement cylinder pistons must be returned to the top-most or home position. Motor re-home cannot be performed if current diagnostic trouble codes (DTC) are present. If DTC's are present, vehicle must be repaired and DTC's cleared before performing the motor rehome function. Perform this procedure as follows:
- R...
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