1996 Chevrolet Cavalier Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1996 Chevrolet Cavalier

  • 1996 Chevrolet Cavalier 2.2 L4 GAS, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:4
  • 1996 Chevrolet Cavalier Z24 2.4 L4 GAS, CID:146, Fuel Injection, Aspiration:146, Engine VIN:, Desg:T
  • 1996 Chevrolet Cavalier LS 2.2 L4 GAS, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:4
  • 1996 Chevrolet Cavalier LS 2.4 L4 GAS, CID:146, Fuel Injection, Aspiration:146, Engine VIN:, Desg:T

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet Cavalier cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake (Type 2) -> Brake Pad Service -> Installation -> Removal
Vehicle: 1996 Chevrolet Cavalier 2.2 L4 GAS

Removal
  • Remove caliper assembly as described in "Caliper Service."
  • Remove shoe and lining assemblies from caliper, Figs. through , noting the following:
    • On models with tab mount outer shoe (all except series 3264), straighten bent over shoe tabs with suitable pliers.
    • On models with spring mount outer shoe (series 3264), insert screwdriver between shoe and caliper and disengage buttons on shoe from holes in caliper.
  • Remove sleeves and bushings from grooves in caliper mounting bolt holes, Figs. through .
Installation
  • Lubricate new bushings with suitable grease, install bushings in cali...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet Cavalier cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> 1994 -> 1995-96 -> AC-Delco Single Diaphragm Type -> AC-Delco Tandem Diaphragm Type -> Assemble -> BCIA Single Diaphragm Type -> BCIA Tandem Diaphragm Type -> Disassemble -> Overhaul -> Toyota/GM Single Diaphragm Type
Vehicle: 1996 Chevrolet Cavalier 2.2 L4 GAS

AC-Delco Tandem Diaphragm Type
1994
Disassemble
  • Remove pedal pushrod boot, silencer, check valve, vacuum switch and grommets, as equipped, then the front housing seal.
  • Scribe matching marks between front and rear housing sections, then mount booster assembly in suitable holding fixture with rear housing facing up.
  • Apply pressure to housing with holding fixture forcing screw and rotate rear housing counterclockwise to unlock housing halves.
  • Slowly release spring tension, then remove booster assembly from holding fixture. Do not allow spring tension to release suddenly, as dama...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet Cavalier cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake (Type 2) -> Description
Vehicle: 1996 Chevrolet Cavalier 2.2 L4 GAS

The caliper has a single piston and is mounted to the support bracket by two mounting bolts, Figs. through . The caliper assembly slides on the two mounting bolts. Upon brake application, fluid pressure against the piston forces the inboard s...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet Cavalier cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake (Type 2) -> Brake Pad Service -> Installation -> Removal
Vehicle: 1996 Chevrolet Cavalier Z24 2.4 L4 GAS

Removal
  • Remove caliper assembly as described in "Caliper Service."
  • Remove shoe and lining assemblies from caliper, Figs. through , noting the following:
    • On models with tab mount outer shoe (all except series 3264), straighten bent over shoe tabs with suitable pliers.
    • On models with spring mount outer shoe (series 3264), insert screwdriver between shoe and caliper and disengage buttons on shoe from holes in caliper.
  • Remove sleeves and bushings from grooves in caliper mounting bolt holes, Figs. through .
Installation
  • Lubricate new bushings with suitable grease, install bushings in cali...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet Cavalier cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Brake Distribution Valve & Switch -> Brake Warning Lamp Switches -> Combination Valve -> Components -> Diagonally Split System -> Failure Warning Switch -> Fluid Level Sensor -> Front & Rear Split System -> Metering Valve -> Proportioning Or Pressure Control Valve -> System Operation -> Warning Lamp
Vehicle: 1996 Chevrolet Cavalier Z24 2.4 L4 GAS

System Operation
Front & Rear Split System

When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective systems, .

If the rear (secondary) brake system fails, initial brake pedal movement will cause the unrestricted secondary piston to bottom in the master cylinder bore. Primary piston movement will displace hydraulic fluid in the primary section of the master cylinder to actuate the front brake system.

If the front (primary) brake system fails, init...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet Cavalier cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake (Type 2) -> Brake Pad Service -> Installation -> Removal
Vehicle: 1996 Chevrolet Cavalier LS 2.4 L4 GAS

Removal
  • Remove caliper assembly as described in "Caliper Service."
  • Remove shoe and lining assemblies from caliper, Figs. through , noting the following:
    • On models with tab mount outer shoe (all except series 3264), straighten bent over shoe tabs with suitable pliers.
    • On models with spring mount outer shoe (series 3264), insert screwdriver between shoe and caliper and disengage buttons on shoe from holes in caliper.
  • Remove sleeves and bushings from grooves in caliper mounting bolt holes, Figs. through .
Installation
  • Lubricate new bushings with suitable grease, install bushings in cali...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

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