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1996 Chevrolet Impala SS CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1996 Chevrolet Impala SS AUTOMOBILES
General Service Domestic Vehicles -> 1996-97 -> System Inspection -> Compressor -> Condenser -> Evaporator -> Receiver/Drier -> Refrigerant Line Restrictions -> Thermostatic Expansion Valve
Vehicle: 1996 Chevrolet Impala SS 5.7 V8 GAS
While a detailed diagnostic procedure for all air conditioning systems would be impractical due to the many variations in construction and operation, there are three fundamental components of a total diagnosis:
- Refrigerant systems must have an adequate, but not excessive charge.
- Determination must be made whether the refrigerant system is governed by a cycling clutch compressor or by valves which control evaporator pressure.
- The air distribution system (blower motor, switches, vacuum lines and air ducts) must be operational before checking the ...
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BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet Impala SS AUTOMOBILES
Hydraulic Brake Systems -> Brake System Bleed -> Bleed Sequence -> Hydraulic System Flush -> Manual -> Pressure
Vehicle: 1996 Chevrolet Impala SS 5.7 V8 GAS
Manual
Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.
- Remove vacuum reserve by pumping brakes several times with engine off.
- Fill master cylinder reservoir with clean brake fluid. Check fluid level often during bleeding procedure; do not let reservoir fall below half full.
- If necessary, bleed master cylinder as follows:
- Disconnect master cylinder forward brake line connection until fluid flows from reservoir. Reconnect ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Chevrolet Impala SS AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Except Aveo, LaCrosse, LeMans (1988-93), Malibu & Malibu Maxx (2004-05), Metro, Nova, Prizm, Spectrum & Storm -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 1996 Chevrolet Impala SS 5.7 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strateg...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Chevrolet Impala SS AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1996 Chevrolet Impala SS 5.7 V8 GAS
- Raise and support vehicle.
- Mark position of shaft in relation to pinion flange for reassembly.
- Remove straps securing universal joint to pinion flange, then disconnect shaft from flange.
- Tape bearing cups to universal joint to pr...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Chevrolet Impala SS AUTOMOBILES
Starter, Replace
Vehicle: 1996 Chevrolet Impala SS 5.7 V8 GAS
If shims are required between starter and engine block, they should be placed in their original location during installation.
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter to engine brace and starter ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Chevrolet Impala SS AUTOMOBILES
General Motors Corp./Saturn Cars -> Check Engine Or Service Now Soon Engine Indicator Lamps (Gasoline Engines w/Electronic Engine Controls Or EFI) -> Except LeMans, Metro, Prizm, Storm & Vibe
Vehicle: 1996 Chevrolet Impala SS 5.7 V8 GAS
The Check Engine lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a fault condition and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM memory can be cleared of codes as follows:
On models except Cadillac with DEFI, remove the ECM/PCM fuse or disconnect the battery ground cable for approximately 30...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Chevrolet Impala SS AUTOMOBILES
Radiator, Replace
Vehicle: 1996 Chevrolet Impala SS 5.7 V8 GAS
- Disconnect battery ground cable, then remove air intake duct and resonator.
- Drain coolant into suitable containers through valve located in left radiator end tank.
- Disconnect engine coolant hoses from radiator, then remove engine cooling fans.
- Disconnect and plug transmission cooler and engine oil cooler lines, if equipped.
- Disconnect coolant reco...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Chevrolet Impala SS AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Chevrolet Impala SS 5.7 V8 GAS
- Disconnect battery ground cable.
- On models with mechanical cooling fan, proceed as follows:
- Rotate mechanical cooling fan tensioner pulley clockwise using a suitable 13 mm wrench while sliding belt from tensioner pulley.
- Remove fan ...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Chevrolet Impala SS AUTOMOBILES
Component location diagrams for most 1996 Chevrolet Impala SS cars and light trucks sold in the U.S. from 1990+.
Bottom Of LH ``A'' Pillar Diagram for 1996 Chevrolet Impala SS 5.7 V8 GAS Components on diagram: |
LH Front Of Engine Compartment Diagram for 1996 Chevrolet Impala SS 5.7 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1996 Chevrolet Impala SS AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Chevrolet Impala SS cars and light trucks sold in the U.S.
1996 Chevrolet Impala SS 5.7 V8 GAS Wiring Diagram Components on diagram: |
1996 Chevrolet Impala SS 5.7 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Chevrolet Impala SS AUTOMOBILES
OEM TSB listings for most 1996 Chevrolet Impala SS cars and light trucks sold in the U.S. from 1985+.
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 1996 Chevrolet Impala SS 5.7 V8 GAS Auto Systems: |
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 1996 Chevrolet Impala SS 5.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Chevrolet Impala SS AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Chevrolet Impala SS cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Chevrolet Impala SS cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Chevrolet Impala SS cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Chevrolet Impala SS cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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