1996 Chevrolet S10 Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1996 Chevrolet S10 Pickup

  • 1996 Chevrolet S10 Pickup 2.2 L4 GAS, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:4
  • 1996 Chevrolet S10 Pickup 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:W
  • 1996 Chevrolet S10 Pickup 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:X

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet S10 Pickup cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Description
Vehicle: 1996 Chevrolet S10 Pickup 2.2 L4 GAS

The Bendix single piston sliding caliper disc brake is standard equipment on some truck applications, while on other trucks it is used only in Hydro-Boost power brake applications with both front disc brakes and 4 wheel disc brakes. On 4 wheel disc brakes, the front and rear systems are identical.

T...

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BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet S10 Pickup cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Rotor Replacement -> 2WD Models -> 4WD Models
Vehicle: 1996 Chevrolet S10 Pickup 2.2 L4 GAS

4WD Models

  • Raise and support vehicle.
  • Remove tire and wheel.
  • Remove caliper as outlined under "Caliper Service."
  • On K1500 and K2500 models, remove rotor.
  • On K3500 models proceed as follows:
    • Remove hub retaining nut.
    • Remove four hub/rotor retaining bolts on back side of spindle.
    • Using suitable wheel puller, remove rotor assembly.
  • On K1500 and K2500 models, reverse procedure to install, tightening all bolts to specifications. Install caliper as outlined under "Caliper Service."
  • On K3500 models, reverse procedure to install, noting the following:
    • Torque hub nut to 173 ft. lbs
    • Torque hub and bear...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet S10 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet S10 Pickup cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 1996 Chevrolet S10 Pickup 4.3 V6 GAS

Removal

  • Siphon enough brake fluid out of the master cylinder to bring fluid level to 1/3 full to avoid fluid overflow when the caliper piston is pushed back into its bore.
  • Raise and support vehicle, remove front wheels.
  • Using a C-clamp, Fig. , push piston back into its bore.
  • Remove two mounting bolts and lift caliper away from disc.

Inspection

Should it become necessary to remove the caliper for installation of new parts, clean all parts in denatured alcohol, wipe dry using lint-free cloths. Using compressed air, blow out drilled passages and holes. Check dust boots for punctures or t...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet S10 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet S10 Pickup cars and light trucks from 1990+.

Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> Troubleshooting
Vehicle: 1996 Chevrolet S10 Pickup 2.2 L4 GAS

When troubleshooting the anti-lock brake system, refer to "Wiring Diagrams" in "Vehicle Systems" and connectors, Figs. through ; these may be helpful in completing a visual inspection of all relat...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet S10 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet S10 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Hydraulic Control Valves -> Master Cylinder
Vehicle: 1996 Chevrolet S10 Pickup 4.3 V6 GAS

Master Cylinder

Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating inline. The primary piston controls the front brake system and the secondary piston controls the rear brake system.

Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.

The quick take-up uses a spring-loaded ball check valv...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet S10 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet S10 Pickup cars and light trucks from 1990+.

Drum Brakes -> General System Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 1996 Chevrolet S10 Pickup 4.3 V6 GAS

Brake Drums

Any time the brake drums are removed for brake service, the braking surface diameter should be checked with a suitable brake drum micrometer at several points to determine if they are within the safe, oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out-of-roundness and heat spotting. If drums are cracked or heat spotted, they must be ...

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