1996 Chevrolet S10 Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1996 Chevrolet S10 Pickup

  • 1996 Chevrolet S10 Pickup 2.2 L4 GAS, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:4
  • 1996 Chevrolet S10 Pickup 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:W
  • 1996 Chevrolet S10 Pickup 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:X

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet S10 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Cast Iron Type -> Composite Type -> Delco-Moraine Master Cylinder -> Disassemble -> Inspection -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 1996 Chevrolet S10 Pickup 4.3 V6 GAS

Delco-Moraine Master Cylinder

Composite Type

When performing the following procedures, refer to Fig. for all models except Lumina APV, Silhouette & Trans Sport, noting that the composite reservoir may vary in design. Refer to Fig. for Lumina APV, Silhouette & Trans Sport models.

Disassemble
  • Remove master cylinder from vehicle.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch and proportioning valve assembly, if equipped.
  • Depress primary piston and remove lock ring.
  • P...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet S10 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet S10 Pickup cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Precautions -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> General
Vehicle: 1996 Chevrolet S10 Pickup 4.3 V6 GAS

Brake Lines & Linings

Remove one of the front wheels and inspect the brake disc, caliper and linings.

Do not allow any oil or grease on the linings. It is recommended that all linings be replaced in sets when worn or damaged.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickne...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet S10 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet S10 Pickup cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Brake Pad Service
Vehicle: 1996 Chevrolet S10 Pickup 4.3 V6 GAS

The procedures to remove & install the brake pads are outlined under "Caliper Service, Removal" and "Caliper S... "

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet S10 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet S10 Pickup cars and light trucks from 1990+.

Power Brake Units -> Delco-Moraine Brake Boosters -> Troubleshooting -> Brakes Grab -> Hard Pedal -> Slow Or No Release
Vehicle: 1996 Chevrolet S10 Pickup 2.2 L4 GAS

Hard Pedal

  • Internal vacuum leak.
  • Faulty control valve.
  • Broken or damaged hydraulic brake lines.
  • Collapsed or damaged vacuum hose.
  • Plugged or loose vacuum fitting.
  • Bad stud welds on front or rear housing on power head.
  • Faulty booster diaphragm.
  • Restricted air filter element.
  • Worn or distorted reaction plate or levers.
  • Cracked or broken pow...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet S10 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet S10 Pickup cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Rotor Replacement -> 2WD Models -> 4WD Models
Vehicle: 1996 Chevrolet S10 Pickup 2.2 L4 GAS

4WD Models

  • Raise and support vehicle.
  • Remove tire and wheel.
  • Remove caliper as outlined under "Caliper Service."
  • On K1500 and K2500 models, remove rotor.
  • On K3500 models proceed as follows:
    • Remove hub retaining nut.
    • Remove four hub/rotor retaining bolts on back side of spindle.
    • Using suitable wheel puller, remove rotor assembly.
  • On K1500 and K2500 models, reverse procedure to install, tightening all bolts to specifications. Install caliper as outlined under "Caliper Service."
  • On K3500 models, reverse procedure to install, noting the following:
    • Torque hub nut to 173 ft. lbs
    • Torque hub and bear...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet S10 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet S10 Pickup cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Description
Vehicle: 1996 Chevrolet S10 Pickup 4.3 V6 GAS

The Bendix single piston sliding caliper disc brake is standard equipment on some truck applications, while on other trucks it is used only in Hydro-Boost power brake applications with both front disc brakes and 4 wheel disc brakes. On 4 wheel disc brakes, the front and rear systems are identical.

T...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet S10 Pickup BRAKE SERVICE PROCEDURES

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