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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Dodge Intrepid car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 1996 Dodge Intrepid automobile. Try the Automotix DIY solution today!
We have info for following modifications of 1996 Dodge Intrepid
- 1996 Dodge Intrepid 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:T
- 1996 Dodge Intrepid ES 3.5 V6 GAS, CC:3497, CID:215, Fuel Injection, Aspiration:215, Engine VIN:, Desg:F
- 1996 Dodge Intrepid 3.5 V6 GAS, CC:3497, CID:215, Fuel Injection, Aspiration:215, Engine VIN:, Desg:F
BRAKE SERVICE PROCEDURES FOR 1996 Dodge Intrepid AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Dodge Intrepid cars and light trucks from 1990+.
Anti-lock Brakes -> Type 4-Teves Mark IV Anti-Lock Braking System -> System Service -> Bleeding Hydraulic Control Unit Using DRB II -> Brake System Bleed -> Component Replacement -> Controller Anti-Lock Brake (CAB) -> Conventional Bleed Procedure -> Front -> Hydraulic Control Unit (HCU) -> Hydraulic Control Unit Fluid Reservoir -> Main & Pump/Motor Relay -> Manual Bleed -> Pedal Travel Sensor -> Pressure Bleed -> Proportioning Valves -> Rear -> Wheel Speed Sensor
Vehicle: 1996 Dodge Intrepid ES 3.5 V6 GAS
Brake System Bleed
The TEVES MARK IV anti-lock brake system should be bled in three steps: first, follow the Conventional Bleed Procedure; second, use the DRB II tester to bleed the Hydraulic Control Unit (HCU); finally, repeat the Conventional Bleed Procedure.
Conventional Bleed Procedure
Pressure Bleed
- Connect pressure bleeder tool No. C-3496-B, or equivalent, and adapter BB400-9A or equivalent to pressurize brake system. Follow manufactures instructions, for use of pressure bleeding equipment.
- Attach clear hose to bleeder screw at one wheel, place other end into clear jar. Open ble...
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BRAKE SERVICE PROCEDURES FOR 1996 Dodge Intrepid AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Dodge Intrepid cars and light trucks from 1990+.
Drum Brakes -> Type 1-Kelsey-Hayes & Varga Leading-Trailing Drum Brakes -> Adjustments -> Parking Brake -> Service Brake
Vehicle: 1996 Dodge Intrepid 3.5 V6 GAS
Service Brake
- Each backing plate has two adjusting hole covers; remove the rear cover and turn the adjusting screw upward with a screwdriver or other suitable tool to expand the shoes until a slight drag is felt when the drum is rotated.
- While holding the adjustment lever out of engagement with the adjusting screw, back off the adjusting screw until wheel rotates freely with no drag.
- Install wheel and adjusting hole cover. Adjust brakes on remaining wheel in the same manner.
- If pedal height is not satisfactory, drive the vehicle and perfo...
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BRAKE SERVICE PROCEDURES FOR 1996 Dodge Intrepid AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Dodge Intrepid cars and light trucks from 1990+.
Disc Brakes -> Type 6-Kelsey-Hayes Dual Pin Floating Caliper Disc Brake, Front -> Brake Pad Service -> Installation -> Removal
Vehicle: 1996 Dodge Intrepid 3.3 V6 GAS
Removal
- Remove half of brake fluid from reservoir.
- Raise and support front of vehicle.
- Remove wheel and tire assembly.
- Remove caliper guide pin bolts, then wedge caliper away from rotor using a screwdriver to break gasket adhesive seals.
- Remove caliper by slowly sliding assembly out and away from rotor. Suspend caliper with wire to avoid ...
CLICK HERE TO GET FULL ACCESS TO 1996 Dodge Intrepid BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 Dodge Intrepid AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Dodge Intrepid cars and light trucks from 1990+.
Disc Brakes -> Type 7-Kelsey-Hayes Dual Pin Floating Caliper Disc Brake, Rear -> Parking Brake Service -> Parking Brake Shoes, Replace
Vehicle: 1996 Dodge Intrepid 3.3 V6 GAS
Parking Brake Shoes, Replace
- Raise and support vehicle.
- Remove rear wheel and tire assembly.
- Remove caliper from rotor as described under "Brake Pad Service."
- Remove rotor from hub.
- Remove grease cap, cotter pin, locknut, retaining nut, washer, hub and bearings.
- Using a suitable tool, remove forward hold-down clip.
- Turn adjuster wheel until adjuster is at its shortest length, then remove adjuster assembly.
- Remove upper sho...
CLICK HERE TO GET FULL ACCESS TO 1996 Dodge Intrepid BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 Dodge Intrepid AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Dodge Intrepid cars and light trucks from 1990+.
Anti-lock Brakes -> Type 4-Teves Mark IV Anti-Lock Braking System -> System Service -> Bleeding Hydraulic Control Unit Using DRB II -> Brake System Bleed -> Component Replacement -> Controller Anti-Lock Brake (CAB) -> Conventional Bleed Procedure -> Front -> Hydraulic Control Unit (HCU) -> Hydraulic Control Unit Fluid Reservoir -> Main & Pump/Motor Relay -> Manual Bleed -> Pedal Travel Sensor -> Pressure Bleed -> Proportioning Valves -> Rear -> Wheel Speed Sensor
Vehicle: 1996 Dodge Intrepid 3.3 V6 GAS
Brake System Bleed
The TEVES MARK IV anti-lock brake system should be bled in three steps: first, follow the Conventional Bleed Procedure; second, use the DRB II tester to bleed the Hydraulic Control Unit (HCU); finally, repeat the Conventional Bleed Procedure.
Conventional Bleed Procedure
Pressure Bleed
- Connect pressure bleeder tool No. C-3496-B, or equivalent, and adapter BB400-9A or equivalent to pressurize brake system. Follow manufactures instructions, for use of pressure bleeding equipment.
- Attach clear hose to bleeder screw at one wheel, place other end into clear jar. Open ble...
CLICK HERE TO GET FULL ACCESS TO 1996 Dodge Intrepid BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 Dodge Intrepid AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Dodge Intrepid cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Cleaning & Inspection -> Disassemble -> Double Flare/inverted Seat -> Hydraulic Tubing -> Master Cylinder -> Wheel Cylinder
Vehicle: 1996 Dodge Intrepid ES 3.5 V6 GAS
Master Cylinder
When disassembling the master cylinder, note the position of all parts as they are removed for proper installation.
When disassembled, wash all parts in denatured alcohol or clean brake fluid only. Use an air hose to blow out all passages, orifices and valve holes. Air dry and place parts on clean paper or lint-free cloth.
Inspect master cylinder bore for scoring, rust, pitting or etching. Any of these conditions will require replacement of the housing. Never hone the bore of the master cylinder as this will remove the anodized surface. Inspect master cylinder pis...
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