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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Dodge Neon car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 1996 Dodge Neon automobile. Try the Automotix DIY solution today!
We have info for following modifications of 1996 Dodge Neon
- 1996 Dodge Neon 2.0 L4 GAS, CC:1996, CID:122, Fuel Injection, Aspiration:122, Engine VIN:, Desg:Y
- 1996 Dodge Neon 2.0 L4 GAS, CC:1996, CID:122, Fuel Injection, Aspiration:122, Engine VIN:, Desg:C
- 1996 Dodge Neon Highline 2.0 L4 GAS, CC:1996, CID:122, Fuel Injection, Aspiration:122, Engine VIN:, Desg:Y
- 1996 Dodge Neon Highline 2.0 L4 GAS, CC:1996, CID:122, Fuel Injection, Aspiration:122, Engine VIN:, Desg:C
- 1996 Dodge Neon Sport 2.0 L4 GAS, CC:1996, CID:122, Fuel Injection, Aspiration:122, Engine VIN:, Desg:C
- 1996 Dodge Neon Sport 2.0 L4 GAS, CC:1996, CID:122, Fuel Injection, Aspiration:122, Engine VIN:, Desg:Y
BRAKE SERVICE PROCEDURES FOR 1996 Dodge Neon AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Dodge Neon cars and light trucks from 1990+.
Hydraulic Brake Systems -> Adjustments -> Brake Booster Pushrod-To-Primary Piston Clearance -> Brake Pedal Height -> Type 2 Master Cylinder
Vehicle: 1996 Dodge Neon 2.0 L4 GAS
Type 2 Master Cylinder
Brake Booster Pushrod-To-Primary Piston Clearance
- With master cylinder removed from vehicle, as described under "Component Replacement," proceed as follows:
- Measure distance between master cylinder end face and the piston, Fig. . Position a square (straight scale) against edge of master cylinder, then measure and subtract thickness of the square to determine dimension B.
- Find dimension C by measuring distance between brake booster mounting surface and the end face, Fig. .
- Measure distance between master cylinder mounting surface and the pushrod end, Fig. . Find dimen...
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BRAKE SERVICE PROCEDURES FOR 1996 Dodge Neon AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Dodge Neon cars and light trucks from 1990+.
Drum Brakes -> Type 1-Kelsey-Hayes & Varga Leading-Trailing Drum Brakes -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 1996 Dodge Neon Sport 2.0 L4 GAS
Brake Drums
Any time the brake drums are removed for brake service, the braking surface diameter should be inspected with a suitable brake drum micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced. Scoring ...
CLICK HERE TO GET FULL ACCESS TO 1996 Dodge Neon BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 Dodge Neon AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Dodge Neon cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Cleaning & Inspection -> Disassemble -> Double Flare/inverted Seat -> Hydraulic Tubing -> Master Cylinder -> Wheel Cylinder
Vehicle: 1996 Dodge Neon 2.0 L4 GAS
Master Cylinder
When disassembling the master cylinder, note the position of all parts as they are removed for proper installation.
When disassembled, wash all parts in denatured alcohol or clean brake fluid only. Use an air hose to blow out all passages, orifices and valve holes. Air dry and place parts on clean paper or lint-free cloth.
Inspect master cylinder bore for scoring, rust, pitting or etching. Any of these conditions will require replacement of the housing. Never hone the bore of the master cylinder as this will remove the anodized surface. Inspect master cylinder pis...
CLICK HERE TO GET FULL ACCESS TO 1996 Dodge Neon BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 Dodge Neon AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Dodge Neon cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Cleaning & Inspection -> Disassemble -> Double Flare/inverted Seat -> Hydraulic Tubing -> Master Cylinder -> Wheel Cylinder
Vehicle: 1996 Dodge Neon Sport 2.0 L4 GAS
Master Cylinder
When disassembling the master cylinder, note the position of all parts as they are removed for proper installation.
When disassembled, wash all parts in denatured alcohol or clean brake fluid only. Use an air hose to blow out all passages, orifices and valve holes. Air dry and place parts on clean paper or lint-free cloth.
Inspect master cylinder bore for scoring, rust, pitting or etching. Any of these conditions will require replacement of the housing. Never hone the bore of the master cylinder as this will remove the anodized surface. Inspect master cylinder pis...
CLICK HERE TO GET FULL ACCESS TO 1996 Dodge Neon BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 Dodge Neon AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Dodge Neon cars and light trucks from 1990+.
Power Brake Units -> Adjustments -> Avenger, Colt, Colt Vista, Sebring, Summit, Summit Wagon & Talon -> Pushrod Adjustment
Vehicle: 1996 Dodge Neon Highline 2.0 L4 GAS
Pushrod Adjustment
In some cases adjustment of the brake booster pushrod is necessary to ensure proper operation of the power brake system. A pushrod that is too long will cause the master cylinder piston to close off the compensating port, preventing hydraulic pressure from being released and resulting in brake drag. A pushrod that is too short will cause excessive brake pedal travel and cause groaning noises to come from the booster when the...
CLICK HERE TO GET FULL ACCESS TO 1996 Dodge Neon BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 Dodge Neon AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Dodge Neon cars and light trucks from 1990+.
Power Brake Units -> Description -> Operation -> System
Vehicle: 1996 Dodge Neon 2.0 L4 GAS
System
These units are of the vacuum suspended type. Some units are of the single diaphragm type, Fig. , while others are of the tandem diaphragm type, Fig. . Both single piston and double piston or split system type master cylinders are used.
The vacuum suspended diaphragm type units utilize engine manifold vacuum and atmospheric pressure for its power. It consists of three basic elements combined into a single power unit. The three basic elements of the single diaphragm type are:
- A vacuum power section which includes a front and rear shell, a power diaphragm, a return spring and a pu...
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