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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 GMC G15/G1500 VAN car and truck
repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
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procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 1996 GMC G15/G1500 VAN automobile. Try the Automotix DIY solution today!
We have info for following modifications of 1996 GMC G15/G1500 VAN
- 1996 GMC G15/G1500 VAN Savana 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:R
- 1996 GMC G15/G1500 VAN Savana 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:W
- 1996 GMC G15/G1500 VAN Savana 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:M
BRAKE SERVICE PROCEDURES FOR 1996 GMC G15/G1500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G15/G1500 VAN cars and light trucks from 1990+.
Drum Brakes -> Precautions
Vehicle: 1996 GMC G15/G1500 VAN Savana 5.0 V8 GAS
When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent exces...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC G15/G1500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC G15/G1500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G15/G1500 VAN cars and light trucks from 1990+.
Drum Brakes -> Brake Service -> C & K Series w/Non-Servo Brakes -> Duo-Servo Brakes -> Installation -> Lumina APV, Silhouette & Trans Sport -> Removal -> Tracker
Vehicle: 1996 GMC G15/G1500 VAN Savana 4.3 V6 GAS
Duo-Servo Brakes
Removal
- Raise and support vehicle, then remove tire and wheel assembly.
- Remove brake drum. If brake lining is dragging on brake drum, back off brake adjustment by rotating adjustment screw. Refer to individual truck chapter for procedure. If brake drum is rusted or corroded to axle flange and cannot be removed, lightly tap flange to drum mounting surface with a suitable hammer.
- Using brake spring pliers or equivalent, unhook primary and secondary return springs, Fig. . Observe location of brake parts being removed to aid during installation.
- Remove brake hold-down spri...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC G15/G1500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC G15/G1500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G15/G1500 VAN cars and light trucks from 1990+.
Power Brake Units -> Bendix Brake Boosters -> Power Brake Unit Replacement -> Astro & Safari -> C & K Series -> Full Size Except C & K Series
Vehicle: 1996 GMC G15/G1500 VAN Savana 5.0 V8 GAS
Astro & Safari
For power brake unit replacement procedures, refer to "Delco Moraine Brake Boosters."
Full Size Except C & K Series
Before disconnecting lines from power unit, depress and release brake pedal several times to allow pressure to discharge from accumulator.
- On P30 motor home, raise and support vehicle.
- On all models, remove master cylinder to power brake unit attaching nuts, then position master cylinder aside. Do not disconnect brake lines from master cylinder.
- Disconnect hydraulic lines from power brake unit. Plug all lines and ports to prevent fluid loss and ...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC G15/G1500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC G15/G1500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G15/G1500 VAN cars and light trucks from 1990+.
Power Brake Units -> Delco-Moraine Brake Boosters -> Power Brake Unit Service -> Assemble -> Disassemble -> Single Diaphragm Type -> Tandem (Dual) Diaphragm Type
Vehicle: 1996 GMC G15/G1500 VAN Savana 4.3 V6 GAS
Single Diaphragm Type
Disassemble
- Remove boot, silencer, vacuum check valve, grommet and front housing seal, Fig. .
- Scribe a line across front and rear housing, then mount brake booster to brake mounting fixture tool No. J 23456 or equivalent, Fig. .
- Turn fixture handle counterclockwise to unlock housings.
- Remove return spring, power piston assembly and power piston bearing from rear housing, Fig. .
- Remove reaction body retainer, piston rod, reaction retainer and filter.
- Remove power piston and pushrod assembly as follows:
- While holding the pushrod down against a hard surface, ...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC G15/G1500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC G15/G1500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G15/G1500 VAN cars and light trucks from 1990+.
Disc Brakes -> Bendix Single Piston Sliding Caliper -> Rotor Replacement -> 2WD Models -> 4WD Models
Vehicle: 1996 GMC G15/G1500 VAN Savana 5.7 V8 GAS
4WD Models
- Raise and support vehicle.
- Remove tire and wheel.
- Remove caliper as outlined under "Caliper Service."
- On K1500 and K2500 models, remove rotor.
- On K3500 models proceed as follows:
- Remove hub retaining nut.
- Remove four hub/rotor retaining bolts on back side of spindle.
- Using suitable wheel puller, remove rotor assembly.
- On K1500 and K2500 models, reverse procedure to install, tightening all bolts to specifications. Install caliper as outlined under "Caliper Service."
- On K3500 models, reverse procedure to install, noting the following:
- Torque hub nut to 173 ft. lbs
- Torque hub and bear...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC G15/G1500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC G15/G1500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G15/G1500 VAN cars and light trucks from 1990+.
Disc Brakes -> Delco-Moraine Single Piston Caliper -> Rotor Replacement -> 2WD Models -> 4WD Models
Vehicle: 1996 GMC G15/G1500 VAN Savana 4.3 V6 GAS
2WD Models
- Raise and support vehicle.
- Remove tire and wheel assembly.
- Remove caliper as outlined under "Caliper Service."
- Remove grease cap from hub/rotor.
- Remove cotter pin, nut and washer.
- Remove hub/rotor from spindle, being careful not to damage spindle threads or outer bearing.
- Reverse procedure to install, noting the following:
- Apply high-temperature wheel bearing grease to inner and outer wheel bearings.
- Torque nut to 12 ft. lbs. while turning wheel assembly forward by hand, back...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC G15/G1500 VAN BRAKE SERVICE PROCEDURES
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