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1996 GMC G15/G1500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1996 GMC G15/G1500 VAN AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 1996 GMC G15/G1500 VAN Savana 5.0 V8 GAS
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BRAKE SERVICE PROCEDURES FOR 1996 GMC G15/G1500 VAN AUTOMOBILES
Disc Brakes -> Bendix Single Piston Sliding Caliper -> Brake Pad Service
Vehicle: 1996 GMC G15/G1500 VAN Savana 5.7 V8 GAS
The procedures to remove & install the brake pads are outlined under "Caliper Service, Removal" and "Caliper S... "
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 GMC G15/G1500 VAN AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1996-03 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
Vehicle: 1996 GMC G15/G1500 VAN Savana 5.0 V8 GAS
Light Duty Emissions
Normal Service
Replace every 30,000 miles
Severe Service
Rep...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 GMC G15/G1500 VAN AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One Piece -> Rear
Vehicle: 1996 GMC G15/G1500 VAN Savana 5.7 V8 GAS
Rear
One Piece
- Raise and support vehicle.
- Remove bolts from U-joint brackets at differential end of driveshaft.
- Lower differential end of driveshaft enough to clear differential.
- Place a suitable container under output shaft of transmission.
- Push driveshaft slightly forward towards transmission.
- Pull driveshaft rearward towards differential and remove from vehicle.
- Reverse procedure to install, noting following:
- Torque bolts to 27 ft. lbs.
Front
Important: It is essential that positions of all driveline components relative to propeller shaft and axles be observed and accurately referen...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 GMC G15/G1500 VAN AUTOMOBILES
Starter, Replace
Vehicle: 1996 GMC G15/G1500 VAN Savana 5.7 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter to engine brace and heat shields, if equipped.
- Remove starter motor mounting bolts and lower ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 GMC G15/G1500 VAN AUTOMOBILES
General Motors Corp./Saturn Trucks -> Low Coolant Lamp ->
Vehicle: 1996 GMC G15/G1500 VAN Savana 4.3 V6 GAS
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 GMC G15/G1500 VAN AUTOMOBILES
Radiator, Replace
Vehicle: 1996 GMC G15/G1500 VAN Savana 4.3 V6 GAS
- Drain coolant from radiator into a suitable container.
- Remove upper fan shroud bolts and upper fan shroud.
- Remove upper insulators and brackets.
- Remove upper and lower radiator hoses.
- Disconnect and plug transmission fluid cooler lines.
- Disconnect and plug engine oil cooler lines.
- Remove lower fan shroud r...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 GMC G15/G1500 VAN AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 GMC G15/G1500 VAN Savana 5.0 V8 GAS
These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.
- Rotate tensioner counterclockwise using suitable 1/2 inch break...
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COMPONENT LOCATION DIAGRAMS FOR 1996 GMC G15/G1500 VAN AUTOMOBILES
Component location diagrams for most 1996 GMC G15/G1500 VAN cars and light trucks sold in the U.S. from 1990+.
I/P Relay Center Diagram for 1996 GMC G15/G1500 VAN Savana 5.7 V8 GAS Components on diagram: |
Fuel Filter Diagram for 1996 GMC G15/G1500 VAN Savana 5.7 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1996 GMC G15/G1500 VAN AUTOMOBILES
OEM drawn wiring diagrams for most 1996 GMC G15/G1500 VAN cars and light trucks sold in the U.S.
1996 GMC G15/G1500 VAN Savana 4.3 V6 GAS Wiring Diagram Components on diagram: |
1996 GMC G15/G1500 VAN Savana 5.0 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 GMC G15/G1500 VAN AUTOMOBILES
OEM TSB listings for most 1996 GMC G15/G1500 VAN cars and light trucks sold in the U.S. from 1985+.
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 1996 GMC G15/G1500 VAN Savana 5.7 V8 GAS Auto Systems: |
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 1996 GMC G15/G1500 VAN Savana 5.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 GMC G15/G1500 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 GMC G15/G1500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 GMC G15/G1500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 GMC G15/G1500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 GMC G15/G1500 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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