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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 GMC G35/G3500 VAN car and truck
repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
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drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 1996 GMC G35/G3500 VAN automobile. Try the Automotix DIY solution today!
We have info for following modifications of 1996 GMC G35/G3500 VAN
- 1996 GMC G35/G3500 VAN Savana 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:R
- 1996 GMC G35/G3500 VAN Savana 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:F
- 1996 GMC G35/G3500 VAN Savana 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:J
- 1996 GMC G35/G3500 VAN Rally 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
- 1996 GMC G35/G3500 VAN Rally 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
- 1996 GMC G35/G3500 VAN Rally 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N
- 1996 GMC G35/G3500 VAN Rally 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:Y
- 1996 GMC G35/G3500 VAN 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
- 1996 GMC G35/G3500 VAN 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
- 1996 GMC G35/G3500 VAN 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N
- 1996 GMC G35/G3500 VAN 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:Y
- 1996 GMC G35/G3500 VAN Vandura 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
- 1996 GMC G35/G3500 VAN Vandura 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
- 1996 GMC G35/G3500 VAN Vandura 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N
- 1996 GMC G35/G3500 VAN Vandura 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:Y
- 1996 GMC G35/G3500 VAN Special 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
BRAKE SERVICE PROCEDURES FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G35/G3500 VAN cars and light trucks from 1990+.
Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> Precautions -> General Service Precautions
Vehicle: 1996 GMC G35/G3500 VAN Rally 7.4 V8 GAS
General Service Precautions
Avoid contact with brake fluid when servicing the anti-lock brake syste...
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BRAKE SERVICE PROCEDURES FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G35/G3500 VAN cars and light trucks from 1990+.
Power Brake Units -> Bendix Brake Boosters -> Troubleshooting -> Accumulator Leak-Down, System Does Not Hold Charge -> Grabby Brakes Or Booster Chatters/Pedal Vibrates -> Slow Brake Pedal Return
Vehicle: 1996 GMC G35/G3500 VAN Savana 5.7 V8 GAS
Slow Brake Pedal Return
- Excessive seal friction in booster.
- Faulty spool action.
- Restriction in return line from booster to pump reservoir.
- Damaged input rod end.
Grabby Brakes Or Booster Chatters/Pedal Vibrates
- Faulty spool action caused by contamination in ...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G35/G3500 VAN cars and light trucks from 1990+.
Anti-lock Brakes -> Four Wheel Anti-Lock Brake System -> Description -> Except S & T Series w/VCM & VCM-A -> S & T Series w/VCM & VCM-A
Vehicle: 1996 GMC G35/G3500 VAN Rally 5.7 V8 GAS
Except S & T Series w/VCM & VCM-A
This braking system, Figs. through , is designed to reduce the occurrence of wheel lock-up during severe braking conditions. To accomplish this function, the system regulates hydraulic brake line pressure by using an Electro-Hydraulic Control Unit (EHCU) module or a Brake Pressure Modulator Valve (BPMV). The EHCU/BPMV module has two types of valves: isolation valves, which maintain separate pressure for each front wheel and combine pressure for the rear wheels, and dump valves, which "dump" pressure to each front wheel separately and rear wheels comb...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G35/G3500 VAN cars and light trucks from 1990+.
Hydraulic Brake Systems -> Description -> Hydraulic Control Valves -> Master Cylinder
Vehicle: 1996 GMC G35/G3500 VAN Savana 5.7 V8 GAS
Master Cylinder
Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating inline. The primary piston controls the front brake system and the secondary piston controls the rear brake system.
Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.
The quick take-up uses a spring-loaded ball check valv...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G35/G3500 VAN cars and light trucks from 1990+.
Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> Diagnosis & Testing -> 1992 -> 1993 S & T SERIES -> 1993-94 C & K SERIES & 1994 S & T SERIES -> 1993-95 -> 1995 S & T SERIES -> Accessing Diagnostic Trouble Codes -> C & K Series -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> RWAL System -> S & T Series -> ZPRWAL System
Vehicle: 1996 GMC G35/G3500 VAN Rally 4.3 V6 GAS
Accessing Diagnostic Trouble Codes
1992
Diagnostic trouble codes can be accessed by connecting a TECH 1 or equivalent scan tool or by manually grounding the Assembly Line Diagnostic Link (ALDL) connector. To manually ground the ALDL connector, connect a jumper wire between terminals A and H, Fig. , and observe the flashes of the brake warning lamp. Note the following when performing the Diagnostic Circuit Check to access diagnostic trouble codes:
- When terminals are jumped, count number of short flashes starting from initial long flash, include long flash in count.
- The count se...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G35/G3500 VAN cars and light trucks from 1990+.
Disc Brakes -> Delco-Moraine Single Piston Caliper -> Precautions -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> General
Vehicle: 1996 GMC G35/G3500 VAN Savana 7.4 V8 GAS
Brake Lines & Linings
Remove one of the front wheels and inspect the brake disc, caliper and linings.
Do not allow any oil or grease on the linings. It is recommended that all linings be replaced in sets when worn or damaged.
If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.
Brake Roughness
The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickne...
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