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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 GMC G35/G3500 VAN car and truck
repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 1996 GMC G35/G3500 VAN automobile. Try the Automotix DIY solution today!
We have info for following modifications of 1996 GMC G35/G3500 VAN
- 1996 GMC G35/G3500 VAN Savana 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:R
- 1996 GMC G35/G3500 VAN Savana 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:F
- 1996 GMC G35/G3500 VAN Savana 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:J
- 1996 GMC G35/G3500 VAN Rally 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
- 1996 GMC G35/G3500 VAN Rally 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
- 1996 GMC G35/G3500 VAN Rally 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N
- 1996 GMC G35/G3500 VAN Rally 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:Y
- 1996 GMC G35/G3500 VAN 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
- 1996 GMC G35/G3500 VAN 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
- 1996 GMC G35/G3500 VAN 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N
- 1996 GMC G35/G3500 VAN 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:Y
- 1996 GMC G35/G3500 VAN Vandura 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
- 1996 GMC G35/G3500 VAN Vandura 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
- 1996 GMC G35/G3500 VAN Vandura 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N
- 1996 GMC G35/G3500 VAN Vandura 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:Y
- 1996 GMC G35/G3500 VAN Special 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
BRAKE SERVICE PROCEDURES FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G35/G3500 VAN cars and light trucks from 1990+.
Disc Brakes -> Delco-Moraine Single Piston Caliper -> Description
Vehicle: 1996 GMC G35/G3500 VAN Savana 7.4 V8 GAS
The caliper assembly slides on its mounting surfaces, Figs. through . Upon brake application, hydraulic pressure against the piston forces the inboard pad against the in...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G35/G3500 VAN cars and light trucks from 1990+.
Disc Brakes -> Delco-Moraine Single Piston Caliper -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Brake Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 1996 GMC G35/G3500 VAN Vandura 5.7 V8 GAS
Excessive Pedal Travel
- Worn brake linings.
- Disc pads knock back after cornering or rough road travel.
- Piston and linings not properly seated or positioned.
- Insufficient fluid in system.
- Loose wheel bearing adjustment.
- Damaged or worn caliper piston seal.
- Improper booster pushrod adjustment.
- Pads out of flat more than .005 inch.
- Rear brake automatic adjusters inoperative.
- Improperly ground rear brake shoes.
Brake Roughness Or Chatter; Pedal Pumping
- Excessive lateral runout of rotor.
- Rotor excessively out of parallel.
Excessive Pedal Effort
- Frozen or seized pistons.
- Brake fluid, oil or grease on ...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G35/G3500 VAN cars and light trucks from 1990+.
Drum Brakes -> Precautions
Vehicle: 1996 GMC G35/G3500 VAN 4.3 V6 GAS
When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent exces...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G35/G3500 VAN cars and light trucks from 1990+.
Power Brake Units -> Delco-Moraine Brake Boosters -> Power Brake Unit Service -> Assemble -> Disassemble -> Single Diaphragm Type -> Tandem (Dual) Diaphragm Type
Vehicle: 1996 GMC G35/G3500 VAN 6.5 V8 DIESEL
Single Diaphragm Type
Disassemble
- Remove boot, silencer, vacuum check valve, grommet and front housing seal, Fig. .
- Scribe a line across front and rear housing, then mount brake booster to brake mounting fixture tool No. J 23456 or equivalent, Fig. .
- Turn fixture handle counterclockwise to unlock housings.
- Remove return spring, power piston assembly and power piston bearing from rear housing, Fig. .
- Remove reaction body retainer, piston rod, reaction retainer and filter.
- Remove power piston and pushrod assembly as follows:
- While holding the pushrod down against a hard surface, ...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G35/G3500 VAN cars and light trucks from 1990+.
Disc Brakes -> Delco-Moraine Single Piston Caliper -> Tightening Specifications
Vehicle: 1996 GMC G35/G3500 VAN Vandura 6.5 V8 DIESEL
CLICK HERE TO GET FULL ACCESS TO 1996 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G35/G3500 VAN cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Cast Iron Type -> Composite Type -> Delco-Moraine Master Cylinder -> Disassemble -> Inspection -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 1996 GMC G35/G3500 VAN Rally 5.7 V8 GAS
Delco-Moraine Master Cylinder
Composite Type
When performing the following procedures, refer to Fig. for all models except Lumina APV, Silhouette & Trans Sport, noting that the composite reservoir may vary in design. Refer to Fig. for Lumina APV, Silhouette & Trans Sport models.
Disassemble
- Remove master cylinder from vehicle.
- Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
- Inspect cover and diaphragm. Replace if cut, cracked or deformed.
- Remove fluid level switch and proportioning valve assembly, if equipped.
- Depress primary piston and remove lock ring.
- P...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES
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