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1996 GMC G35/G3500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 GMC G35/G3500 VAN car and truck
repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your GMC G35/G3500 VAN automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 1996 GMC G35/G3500 VAN Rally 5.7 V8 GAS
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BRAKE SERVICE PROCEDURES FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
Drum Brakes -> General System Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 1996 GMC G35/G3500 VAN Rally 4.3 V6 GAS
Brake Drums
Any time the brake drums are removed for brake service, the braking surface diameter should be checked with a suitable brake drum micrometer at several points to determine if they are within the safe, oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out-of-roundness and heat spotting. If drums are cracked or heat spotted, they must be ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 6.5L Diesel Engine
Vehicle: 1996 GMC G35/G3500 VAN Rally 6.5 V8 DIESEL
On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."
On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Prior to reconnecting the connector, apply a few drops of clean motor oil to the male pipe ends.
On models equipped with plastic collar quick disconnect connectors, squeeze the connector plastic retainer release tabs to release the connector. Prior to reconnecting the connector, apply a few drops of clean motor...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One Piece -> Rear
Vehicle: 1996 GMC G35/G3500 VAN Vandura 6.5 V8 DIESEL
Rear
One Piece
- Raise and support vehicle.
- Remove bolts from U-joint brackets at differential end of driveshaft.
- Lower differential end of driveshaft enough to clear differential.
- Place a suitable container under output shaft of transmission.
- Push driveshaft slightly forward towards transmission.
- Pull driveshaft rearward towards differential and remove from vehicle.
- Reverse procedure to install, noting following:
- Torque bolts to 27 ft. lbs.
Front
Important: It is essential that positions of all driveline components relative to propeller shaft and axles be observed and accurately referen...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
Alternator, Replace
Vehicle: 1996 GMC G35/G3500 VAN Vandura 5.7 V8 GAS
- Disconnect battery ground cable.
- Disconnect terminal plug and battery lead from rear of alternator.
- Remove accessory drive belt.
- Remove alternator mounting bolts.
- Separate alternator from mount...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Electronic Engine Controls Or Electronic Fuel Injection Except Tracker
Vehicle: 1996 GMC G35/G3500 VAN Savana 7.4 V8 GAS
The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM/PCM memory can be cleared of codes either by using a scan tool (OBD II systems) or by disconnecting the battery ground ca...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1996 GMC G35/G3500 VAN Rally 4.3 V6 GAS
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 GMC G35/G3500 VAN 6.5 V8 DIESEL
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COMPONENT LOCATION DIAGRAMS FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
Component location diagrams for most 1996 GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Locations Diagram for 1996 GMC G35/G3500 VAN Rally 5.7 V8 GASComponents on diagram: |
 Fuel Filter Diagram for 1996 GMC G35/G3500 VAN Rally 4.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
OEM drawn wiring diagrams for most 1996 GMC G35/G3500 VAN cars and light trucks sold in the U.S.
 1996 GMC G35/G3500 VAN Rally 6.5 V8 DIESEL Wiring DiagramComponents on diagram: |
 1996 GMC G35/G3500 VAN Savana 5.7 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
OEM TSB listings for most 1996 GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 1996 GMC G35/G3500 VAN Savana 5.7 V8 GAS Auto Systems: |
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 1996 GMC G35/G3500 VAN Savana 5.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 GMC G35/G3500 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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