1996 Mazda Protege Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1996 Mazda Protege

  • 1996 Mazda Protege LX 1.5 L4 GAS, CC:1489, Fuel Injection
  • 1996 Mazda Protege DX 1.5 L4 GAS, CC:1489, Fuel Injection
  • 1996 Mazda Protege ES 1.8 L4 GAS, CC:1839, Fuel Injection

BRAKE SERVICE PROCEDURES FOR 1996 Mazda Protege AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Mazda Protege cars and light trucks from 1990+.

Anti-lock Brakes -> Diagnosis & Testing -> 1993 Pickups -> 1993-94 Miata -> 1993-95 MPV & 1993 Pickups -> 1994-96 Pickups -> 1995 -> 1995-96 -> 1995-96 Miata -> 1996 -> 1996 MPV -> 929 -> ABS Control Module -> ABS Control Unit -> ABS Diode -> ABS Hydraulic Unit -> ABS Motor -> ABS Motor & Harness -> ABS Motor (Including Harness to ABS Control Module) -> ABS Motor Relay -> ABS Relay -> ABS Warning Light -> Accessing Diagnostic Trouble Codes -> Anti-Lock Warning Light -> Brake Bulb -> Brake Light Switch -> Clearance Inspection -> Clearing Diagnostic Trouble Codes -> Component Testing -> Control Unit -> Diagnostic Trouble Code Interpretation -> Fail-Safe Relay -> Four Wheel ABS -> Front & Rear Valves -> Hydraulic System -> Hydraulic unit -> Left Front & Rear Valves -> Millenia -> Millenia & 1995-96 Protege -> Motor Inspection -> Motor Relay -> MPV & 1993 Pickups -> MX-3 -> MX-6 & 626 -> NAVAJO -> Pressure Differential Switch -> Protege -> Pump Motor -> Rear ABS -> Rear ABS Bulb -> Rear Axle Speed Sensor -> Rotor Inspection -> RX-7 -> RX-7, 929 & 1993-94 Miata -> Solenoid Valve -> Solenoid Valve (Including valve relay) -> Solenoid Valve Inspection -> Stop Lamp Switch -> System Ground -> Terminal Inspection -> Using Diagnostic Scan Tool -> Using Diagnostic Tester -> Using Malfunction Indicator Lamp (MIL) -> Using Voltmeter -> Valve Relay -> Voltage Inspection -> Wheel Speed Sensor
Vehicle: 1996 Mazda Protege DX 1.5 L4 GAS

Accessing Diagnostic Trouble Codes

RX-7, 929 & 1993-94 Miata

The ABS self-diagnosis function used on these vehicle can only be accessed with ABS tester tool No. 0000420010, or equivalent. Follow instruction manual included with tester. When tests reveal that specific components are at fault, refer to "Component Testing" for individual component tests.

1995-96 Miata
1995
  • Connect special tools as shown, Fig. , to diagnostic connector and ground, then set system selector knob to position 3 and switch to Self-Test mode.
  • Place ignition switch in On position and ensure "88" flashes upon tes...

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BRAKE SERVICE PROCEDURES FOR 1996 Mazda Protege AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Mazda Protege cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> 1993-94 Miata -> 1994-96 -> 1995-96 PICKUPS -> 929 -> ABS Relay -> Brake System Bleed -> Component Replacement -> Computer Module -> Control Unit -> Four Wheel ABS -> Front Wheel Speed Sensor -> Front Wheel Speed Sensor Rotor -> Hydraulic Unit -> Miata -> Millenia -> Millenia & 1995-96 Protege -> MPV & 1993 Pickups -> MX-3 -> MX-6 & 626 -> Navajo -> Pickups -> Rear Anti-Lock Brake System (RABS) Sensor -> Rear Anti-Lock Brake System (RABS) Valve -> Rear Wheel Speed Sensor -> Rear Wheel Speed Sensor Rotor -> RX-7 -> RX-7 & 929
Vehicle: 1996 Mazda Protege DX 1.5 L4 GAS

Brake System Bleed

Refer to "Hydraulic Brake System" for bleeding procedure.

Component Replacement

ABS Relay
Millenia & 1995-96 Protege
  • Remove cruise control actuator assembly, then disconnect relay electrical connector.
  • Remove relay mounting nut, then the relay.
  • Reverse procedure to install. Torque relay mounting nut to 70-95 inch lbs. and cruise control actuator mounting nuts to 26-34 inch lbs.
Hydraulic Unit
Miata
  • Disconnect battery ground cable.
  • Remove hydraulic unit in numbered sequence, Fig. .
  • Reverse procedure to install.
Millenia & 1995-96 Protege
  • Disconnect brake tubing and elec...

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BRAKE SERVICE PROCEDURES FOR 1996 Mazda Protege AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Mazda Protege cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEMS -> COMPONENT REPLACEMENT -> Master Cylinder
Vehicle: 1996 Mazda Protege ES 1.8 L4 GAS

Master Cylinder

  • Disconnect brake fluid level sensor.
  • Using Line Wrench tool No. 490259770 A/B, or equivalent, disconnect and cap brake fluid lines from master cylinder.
  • Remove proportioning bypass valve attaching bolts and valve, if equipped.
  • Remove bracket, if equipped, then the master cylinder assembly from ...

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BRAKE SERVICE PROCEDURES FOR 1996 Mazda Protege AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Mazda Protege cars and light trucks from 1990+.

DISC BRAKES -> BRAKE PAD SERVICE -> 1993 -> 1994-96 -> 929 -> Front -> Installation -> Miata -> Miata & MX-3 -> Millenia -> MPV & 929 -> MX-3 -> MX-6 & 626 -> Navajo -> Pickups -> Protege & 323 -> Rear -> Removal -> RX-7
Vehicle: 1996 Mazda Protege ES 1.8 L4 GAS

Front

Miata
  • Raise and support front of vehicle, then remove front wheels.
  • Remove parts in order as shown in Fig. , noting the following:
    • After removing lower lock bolt, rotate caliper upward and support with rope.
  • Reverse procedure to install, noting the following.
    • Push the piston inward using piston pushing tool No. 490221600C, or equivalent, then install new pads.
Millenia

Brake pads should be replaced as a set if lining thickness is below .08 inch on any pad.

  • Raise and support vehicle, then remove wheel and caliper lower mounting bolt.
  • Pivot caliper upward off rotor, Figs. and . Do ...

CLICK HERE TO GET FULL ACCESS TO 1996 Mazda Protege BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Mazda Protege AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Mazda Protege cars and light trucks from 1990+.

POWER BRAKE UNITS -> POWER BRAKE UNIT SERVICE -> Overhaul -> Replacement
Vehicle: 1996 Mazda Protege DX 1.5 L4 GAS

Replacement
  • Remove master cylinder as described in "Hydraulic Brake Systems" .
  • Remove clutch pipe holder, if equipped, then disconnect vacuum hose from power brake unit.
  • Disconnect pushrod fork from brake pedal and remove power brake unit from vehicle.
  • Reverse procedure to install, noting the following:
    • On all models except Navajo & 1994-95 Pickups, torque booster bolts to 14-17 ft. lbs.
    • On Navajo & 199...

CLICK HERE TO GET FULL ACCESS TO 1996 Mazda Protege BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Mazda Protege AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Mazda Protege cars and light trucks from 1990+.

Anti-lock Brakes -> Troubleshooting -> 1994-96 Pickups -> 1995-96 -> 1995-96 Miata -> Millenia -> MPV & 1993 Pickups -> MX-3 -> MX-6 & 626 -> Navajo -> Protege
Vehicle: 1996 Mazda Protege LX 1.5 L4 GAS

1995-96 Miata

Refer to Fig. for troubleshooting flowchart.

Millenia

Refer to Fig. for troubleshooting flowchart.

MPV & 1993 Pickups

Refer to Fig. and for troubleshooting flow chart.

MX-3

Refer to Fig. for troubleshooting flowchart.

MX-6 & 6...

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