1996 MERCEDES-BENZ E320 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1996 MERCEDES-BENZ E320 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 MERCEDES-BENZ E320 cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Fixed -> Floating -> Front -> Inspection -> Rear
Vehicle: 1996 MERCEDES-BENZ E320 3.2 L6 GAS

Front

Fixed
Disassemble
  • Press off dust cap
  • Insert 1.1025 inches thick metal segment (brake disc section) into fixed caliper and carefully force pistons out against stop with compressed air.
  • Remove piston using piston-turning pliers tool No. 000 589 50 37 00, or equivalent.
  • Remove piston seal from groove in cylinder bore.
Inspection
  • If piston is stuck or there are scores or rusted bores, replace complete caliper.
  • Remove deposits on piston with soft brass wire brush or rough cloth only. If there is noticeable damage to chrome plating, replace piston.
  • Inspect pistons and bores in fixed calip...

CLICK HERE TO GET FULL ACCESS TO 1996 MERCEDES-BENZ E320 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 MERCEDES-BENZ E320 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 MERCEDES-BENZ E320 cars and light trucks from 1990+.

Anti-lock Brakes -> Diagnosis & Testing -> 1995 C36, C220 & C280 & 1996 E300 & E320 -> 1995 E420, S320, S350, S420, S500, S600 & SL320 -> ABS -> ABS, ASR, ETS & SPS -> ABS, ESP & SPS -> Accessing Diagnostic Trouble Codes -> C230, S320, S420, S500, S600, SL320, SL500, SL600 & 1996-97 C280 & E300 & 1996-97 C36 & 1996 C220 & 1997 E320 & E420 -> C36, C220, C230 & C280 -> Clearing Diagnostic Trouble Codes -> Component Locations -> Connector Terminal Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> E430 & 1996-97 E320, S320, S420, S500, S600, SL500 & SL600 & 1996-97 E420 & SL320 -> Function Tests -> Generic Scan Tool -> Hand-Held Tester -> Hand-Held Tester (HHT) Tool -> Impulse Counter Scan Tool -> SL320, SL500 & SL600 & 1995 S320, S350, S420, S500 & S600 -> Symbol Explanation -> Symptom Related Diagnosis -> Wiring Diagrams
Vehicle: 1996 MERCEDES-BENZ E320 3.2 L6 GAS

Symbol Explanation

Refer to Figs. through for explanations of symbols, connections and steps included in charts.

Accessing Diagnostic Trouble Codes

ABS systems with ASR or ETS may only be inspected using Hand-Held Tester (HHT) tool No. 965 589 00 01 00, or equivalent scan tool.

Generic Scan Tool

Follow tool manufacturers instructions and connect suitably programmed scan tool to generic scan tool connection X11/22, Fig. .

Hand-Held Tester (HHT) Tool
  • Turn ignition switch to Off position.
  • On models equipped with 16-pin Data Link Connector (DLC), connect Hand-Held Tester tool No. 965...

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CLICK HERE TO GET FULL ACCESS TO 1996 MERCEDES-BENZ E320 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 MERCEDES-BENZ E320 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 MERCEDES-BENZ E320 cars and light trucks from 1990+.

Disc Brakes -> Precautions -> Battery Ground Cable
Vehicle: 1996 MERCEDES-BENZ E320 3.2 L6 GAS

Battery Ground Cable

Prior to service, dis...

CLICK HERE TO GET FULL ACCESS TO 1996 MERCEDES-BENZ E320 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 MERCEDES-BENZ E320 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 MERCEDES-BENZ E320 cars and light trucks from 1990+.

Anti-lock Brakes -> Description -> Components -> Electronic Control Unit -> System -> Wheel Speed Sensors
Vehicle: 1996 MERCEDES-BENZ E320 3.2 L6 GAS

System

Four-wheel ABS uses a control unit, hydraulic actuator and wheel speed sensors to control brake fluid pressure and prevent wheel lock during severe braking conditions,

Basic ABS components are supplemented by an expanded hydraulic unit, a charging pump, a fourth wheel speed sensor and a more comprehensive electronic system for Acceleration Slip Regulation (ASR) and Electronic Traction System (ETS).

Integrated with ABS and traction control systems, Electronic Stability Program (ESP) detects slides and applies brake pressure to individual wheels to help maintain control.

Components

...

CLICK HERE TO GET FULL ACCESS TO 1996 MERCEDES-BENZ E320 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 MERCEDES-BENZ E320 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 MERCEDES-BENZ E320 cars and light trucks from 1990+.

Disc Brakes -> Brake System Bleed
Vehicle: 1996 MERCEDES-BENZ E320 3.2 L6 GAS

Refer to procedure as...

CLICK HERE TO GET FULL ACCESS TO 1996 MERCEDES-BENZ E320 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 MERCEDES-BENZ E320 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 MERCEDES-BENZ E320 cars and light trucks from 1990+.

Disc Brakes -> Brake Pad Service -> C220 & C230 & 1995 C280 -> E430 & 1996-99 C280, E300 & E320 & 1996-97 E420 -> Fixed Caliper Brake Pad, Replace -> Floating Caliper Brake Pad, Replace
Vehicle: 1996 MERCEDES-BENZ E320 3.2 L6 GAS

Floating Caliper Brake Pad, Replace

C220 & C230 & 1995 C280
  • Disconnect wear sensor connector.
  • On 1995 models without cam on housing, remove lower mounting bolt, steady sliding pin and fold sliding caliper up. Do not move steering wheel while housing if folded out.
  • On 1996-99 models with cam on housing, remove lower mounting bolt, steady sliding pin and remove floating caliper, securing with suitable hook.
  • On all models, inspect boots for damage and replace as required.
  • Remove brake pads.
  • Remove some brake fluid from reservoir.
  • Pull wear sensor out of lining back plate.
  • Push piston back...

CLICK HERE TO GET FULL ACCESS TO 1996 MERCEDES-BENZ E320 BRAKE SERVICE PROCEDURES

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