Auto Parts Search
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 MERCEDES-BENZ E320 car and truck
repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 1996 MERCEDES-BENZ E320 automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 1996 MERCEDES-BENZ E320 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 MERCEDES-BENZ E320 cars and light trucks from 1990+.
Power Brake Units -> Diagnosis & Testing -> Brake Booster -> Non-Return Valve
Vehicle: 1996 MERCEDES-BENZ E320 3.2 L6 GAS
Non-Return Valve
- Disconnect brake booster vacuum line.
- Connect pressure tester tool No. 201 589 13 21 00, or equivalent, between brake booster and vacuum line.
- Start engine and create 10.9-11.6 psi vacuum by opening and suddenly releasing throttle.
- Turn engine off.
- If vacuum drops more than 2.9 psi in 30 seconds, replace vacuum line.
- Torque vacuum line to 22 ft. lbs.
Brake Booster
- Disconnect brake booster vacuum line.
- Connect pressure tester tool No. 201 589 13 21 00, or equivalent, between brake booster and vacuum line.
- Connect suitable pressure tester at brake caliper.
- Connect Bosch ...
CLICK HERE TO GET FULL ACCESS TO 1996 MERCEDES-BENZ E320 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 MERCEDES-BENZ E320 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 MERCEDES-BENZ E320 cars and light trucks from 1990+.
Anti-lock Brakes -> Precautions -> Battery Ground Cable
Vehicle: 1996 MERCEDES-BENZ E320 3.2 L6 GAS
Battery Ground Cable
Prior to service, dis...
CLICK HERE TO GET FULL ACCESS TO 1996 MERCEDES-BENZ E320 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 MERCEDES-BENZ E320 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 MERCEDES-BENZ E320 cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Fixed -> Floating -> Front -> Inspection -> Rear
Vehicle: 1996 MERCEDES-BENZ E320 3.2 L6 GAS
Front
Fixed
Disassemble
- Press off dust cap
- Insert 1.1025 inches thick metal segment (brake disc section) into fixed caliper and carefully force pistons out against stop with compressed air.
- Remove piston using piston-turning pliers tool No. 000 589 50 37 00, or equivalent.
- Remove piston seal from groove in cylinder bore.
Inspection
- If piston is stuck or there are scores or rusted bores, replace complete caliper.
- Remove deposits on piston with soft brass wire brush or rough cloth only. If there is noticeable damage to chrome plating, replace piston.
- Inspect pistons and bores in fixed calip...
CLICK HERE TO GET FULL ACCESS TO 1996 MERCEDES-BENZ E320 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 MERCEDES-BENZ E320 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 MERCEDES-BENZ E320 cars and light trucks from 1990+.
Anti-lock Brakes -> System Service -> 1995 C36, C220, & C280 -> ABS -> ABS Control Unit -> ASR/ETS/ESP -> Brake System Bleed -> C36, C220, C230, C280, E430, S320, S350, S420, S500, S600, SL320, SL500, SL600 & 1996-97 E300 & E320 & 1996-97 E420 -> Component Replacement -> E430, S320, S350, S420, S500, S600, SL320, SL500 & SL600 & 1996-97 E300 & E320 & 1996-97 E420 -> ESP Charging Pump -> ESP Pressurizing Piston Unit -> Front Wheel -> Hydraulic Unit -> Rear Axle -> Speed Sensor
Vehicle: 1996 MERCEDES-BENZ E320 3.2 L6 GAS
Brake System Bleed
Refer to procedure as outlined under "Hydraulic Brake Systems."
Component Replacement
Hydraulic Unit
ABS
1995 C36, C220, & C280
- Turn ignition switch to Off position.
- Disconnect hydraulic lines. Plug lines and control unit connections. Do not mix lines.
- Disconnect plastic caps.
- Remove mounting bolts and control unit.
- Reverse procedure to install. Torque mounting bolts to 11 ft. lbs.
ASR/ETS/ESP
C36, C220, C230, C280, E430, S320, S350, S420, S500, S600, SL320, SL500, SL600 & 1996-97 E300 & E320 & 1996-97 E420
- Turn ignition switch to Off position.
- Disconnect hydraulic lines. Seal...
CLICK HERE TO GET FULL ACCESS TO 1996 MERCEDES-BENZ E320 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 MERCEDES-BENZ E320 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 MERCEDES-BENZ E320 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Disassemble -> Inspection -> Master Cylinder
Vehicle: 1996 MERCEDES-BENZ E320 3.2 L6 GAS
Master Cylinder
Brake master cylinder must not be repair on C36, C220, C230, C280, E300, E320, E420, E430, S420, S500, S600 & SL600. Replace only.
Disassemble
- Position cylinder in suitable soft jawed vise, Fig. .
- Slightly press piston using suitable alignment tool and remove cylindrical pin using suitable pliers.
- Remove locking ring and piston with secondary seal package from housing using suitable pliers.
- Remove complete piston for floating circuit using light blows to housing on suitable wood support.
Inspection
- Clean housing and inspect bore. If bore surface is scored or damaged, r...
CLICK HERE TO GET FULL ACCESS TO 1996 MERCEDES-BENZ E320 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 MERCEDES-BENZ E320 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 MERCEDES-BENZ E320 cars and light trucks from 1990+.
Disc Brakes -> Precautions -> Battery Ground Cable
Vehicle: 1996 MERCEDES-BENZ E320 3.2 L6 GAS
Battery Ground Cable
Prior to service, dis...
CLICK HERE TO GET FULL ACCESS TO 1996 MERCEDES-BENZ E320 BRAKE SERVICE PROCEDURES
Shop online for auto body parts, engines, wheels, lights...
| More parts |
| Get the Complete Technical Service Bulletins! |
 Access diagrams and repair information such as wiring diagrams,
diagnosis and repair charts, manufacturer
service bulletins, and OEM Part
numbers of your 1996 MERCEDES-BENZ E320 vehicle.
|
| Access the Complete guide! |
