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1996 Mercury Tracer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1996 Mercury Tracer AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 1996 Mercury Tracer LTS 1.8 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 1996 Mercury Tracer AUTOMOBILES
Disc Brakes -> Rear Disc Brakes & Parking Brakes -> Brake Disc Service
Vehicle: 1996 Mercury Tracer LTS 1.8 L4 GAS
Disc brake service is extremely critical due to the close tolerances required in machining the brake disc to ensure proper brake operation.
Maintaining close control of the shape of the rubbing surfaces is necessary to prevent brake roughness. In addition, the surface finish must be non-directional and maintained at a micro-inch finish. This is necessary to avoid pulls and erratic performance and promote long lining life and equal lining wear of both the lefthand and righthand brakes.
Do not attempt to refinish the rubbing surfaces unless precision equip...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Mercury Tracer AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Shutoff Switch Location -> 1991-96 Escort, Escort ZX2, EXP, Lynx, LN7 & Tracer -> Except Wagon -> Wagon
Vehicle: 1996 Mercury Tracer Trio 1.9 L4 GAS
Except Wagon
The inertia switch is located on righthand si...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Mercury Tracer AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1996 Mercury Tracer LTS 1.8 L4 GAS
- Raise and support vehicle.
- Remove wheel and splash shield.
- Raise staked portion of halfshaft retaining nut
- Remove retaining nut and discard.
- Remove cotter pin from tie rod end and separate tie rod end from steering knuckle using a suitable tie rod remover tool.
- Remove lower ball joint clamp bolt and pry down on lower control arm to separate ball joint from steering knuckle.
- Pull outward on steering knuckle/brake assembly.
- Carefully pull halfshaft from steering knuckle and position knuckle aside.
- Support transaxle with a suitable jack stand.
- Remove four transaxle mount to crossmemb...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Mercury Tracer AUTOMOBILES
Alternator, Replace
Vehicle: 1996 Mercury Tracer Trio 1.9 L4 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Remove nut that secures wiring connector to alternator.
- Disconnect snap in type wiring connectors from alternator.
- On models equipped with air conditioning, remove air conditioning accumulator support clip from alternator bracket and position it aside.
- On all models, remove a...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Mercury Tracer AUTOMOBILES
Ford Motor Co. Cars -> Anti-Lock Brake Warning Lamp ->
Vehicle: 1996 Mercury Tracer Trio 1.9 L4 GAS
This lamp should light when the ignition is turned On. It may light for as long as 30 seconds as a bulb and system inspect. If the lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When the lamp is lit, turn ignition Off, then start...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Mercury Tracer AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1996 Mercury Tracer LTS 1.8 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Reposition heater core inlet hose clamp at intake manifold.
- Remove hose from intake manifold.
- Remove hose from vehicle.
- Reverse procedure to install.
O...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Mercury Tracer AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Mercury Tracer Trio 1.9 L4 GAS
- Insert a 3/8 inch drive ratchet or breaker bar onto tensioner.
- Rotate or lift tensioner to relieve te...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Mercury Tracer AUTOMOBILES
Component location diagrams for most 1996 Mercury Tracer cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 1996 Mercury Tracer AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Mercury Tracer cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Mercury Tracer AUTOMOBILES
OEM TSB listings for most 1996 Mercury Tracer cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1996 Mercury Tracer LTS 1.8 L4 GAS Auto Systems: |
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1996 Mercury Tracer LTS 1.8 L4 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Mercury Tracer AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Mercury Tracer cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Mercury Tracer cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Mercury Tracer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Mercury Tracer cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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