1997 Chevrolet G20 VAN Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1997 Chevrolet G20 VAN

  • 1997 Chevrolet G20 VAN Express 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:R
  • 1997 Chevrolet G20 VAN Express 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:M
  • 1997 Chevrolet G20 VAN Express 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:F
  • 1997 Chevrolet G20 VAN Express 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:W

BRAKE SERVICE PROCEDURES FOR 1997 Chevrolet G20 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Chevrolet G20 VAN cars and light trucks from 1990+.

Disc Brakes -> Delco Single Piston Sliding Caliper -> Precautions -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> General
Vehicle: 1997 Chevrolet G20 VAN Express 4.3 V6 GAS

Brake Lines & Linings

Remove one of the front wheels and inspect the brake disc, caliper and linings.

Do not allow any oil or grease on the linings. It is recommended that linings be replaced in sets when worn or damaged.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness v...

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BRAKE SERVICE PROCEDURES FOR 1997 Chevrolet G20 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Chevrolet G20 VAN cars and light trucks from 1990+.

Drum Brakes -> Tightening Specifications;
Vehicle: 1997 Chevrolet G20 VAN Express 6.5 V8 DIESEL

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BRAKE SERVICE PROCEDURES FOR 1997 Chevrolet G20 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Chevrolet G20 VAN cars and light trucks from 1990+.

Drum Brakes -> Tightening Specifications;
Vehicle: 1997 Chevrolet G20 VAN Express 5.7 V8 GAS

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CLICK HERE TO GET FULL ACCESS TO 1997 Chevrolet G20 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1997 Chevrolet G20 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Chevrolet G20 VAN cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 1997 Chevrolet G20 VAN Express 5.0 V8 GAS

Master Cylinder

  • On models equipped with manual brake system, disconnect master cylinder pushrod from brake pedal.
  • On all models, disconnect all wire conne...

CLICK HERE TO GET FULL ACCESS TO 1997 Chevrolet G20 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1997 Chevrolet G20 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Chevrolet G20 VAN cars and light trucks from 1990+.

Drum Brakes -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> General System -> Parking Brake Cable
Vehicle: 1997 Chevrolet G20 VAN Express 5.7 V8 GAS

General System

  • Inspect components for damage or unusual wear. Replace as required.
  • Inspect backing plate mounting bolts and ensure they are tight.
  • Inspect wheel cylinders. Excessive fluid indicates cup leakage and need for wheel cylinder replacement. Slight amount of fluid is always present and is considered normal, acting as lubricant for cylinder pistons.
  • Check adjuster screw operation. If satisfactory, lightly lubricate adjusting screw and washer with suitable brake lube. If operation is unsatisfactory, replace.
  • C clean rust and dirt from shoe contact surfaces on backing plate using fi...

CLICK HERE TO GET FULL ACCESS TO 1997 Chevrolet G20 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1997 Chevrolet G20 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Chevrolet G20 VAN cars and light trucks from 1990+.

Anti-lock Brakes -> Kelsey-Hayes -> System Service -> 1997-2000 C & K Series Except 1999-2000 Sierra, Silverado & 2000 Suburban, Tahoe & Yukon -> 1997-2000 w/310 ABS -> 1999-2000 Sierra, Silverado & 2000 Suburban, Tahoe, Yukon & 2001 C & K Series -> 2000-01 w/325 ABS -> Astro & Safari -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> C & K Series Except C3500HD -> C3500HD -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Front Wheel Speed Sensor -> G Van -> Installation -> Manual Bleed -> P Series -> Pressure Bleed -> Removal -> S & T Series
Vehicle: 1997 Chevrolet G20 VAN Express 5.0 V8 GAS

Brake System Bleed

Gravity and vacuum bleeding procedures are not recommended for use with the anti-lock brake system. The manual bleed procedure is the preferred method, although pressure bleeding is also possible. Do not pump the brake pedal during the bleeding process, as fluid aeration may occur.

Manual Bleed
  • Raise and support vehicle, then connect a clear plastic tube to brake bleed screw at righthand rear wheel.
  • Place free end of tube in a glass jar partially filled with clean brake fluid. Ensure end of tube remains submerged in fluid and master cylinder reservoir is kept full.
  • ...

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