1997 Chevrolet K2500 Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1997 Chevrolet K2500 Pickup

  • 1997 Chevrolet K2500 Pickup 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:R
  • 1997 Chevrolet K2500 Pickup 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:F
  • 1997 Chevrolet K2500 Pickup 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:J

BRAKE SERVICE PROCEDURES FOR 1997 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Chevrolet K2500 Pickup cars and light trucks from 1990+.

Anti-lock Brakes -> Kelsey-Hayes -> System Service -> 1997-2000 C & K Series Except 1999-2000 Sierra, Silverado & 2000 Suburban, Tahoe & Yukon -> 1997-2000 w/310 ABS -> 1999-2000 Sierra, Silverado & 2000 Suburban, Tahoe, Yukon & 2001 C & K Series -> 2000-01 w/325 ABS -> Astro & Safari -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> C & K Series Except C3500HD -> C3500HD -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Front Wheel Speed Sensor -> G Van -> Installation -> Manual Bleed -> P Series -> Pressure Bleed -> Removal -> S & T Series
Vehicle: 1997 Chevrolet K2500 Pickup 5.7 V8 GAS

Brake System Bleed

Gravity and vacuum bleeding procedures are not recommended for use with the anti-lock brake system. The manual bleed procedure is the preferred method, although pressure bleeding is also possible. Do not pump the brake pedal during the bleeding process, as fluid aeration may occur.

Manual Bleed
  • Raise and support vehicle, then connect a clear plastic tube to brake bleed screw at righthand rear wheel.
  • Place free end of tube in a glass jar partially filled with clean brake fluid. Ensure end of tube remains submerged in fluid and master cylinder reservoir is kept full.
  • ...

CLICK HERE TO GET FULL ACCESS TO 1997 Chevrolet K2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1997 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Chevrolet K2500 Pickup cars and light trucks from 1990+.

Anti-lock Brakes -> Kelsey-Hayes -> Diagnosis & Testing -> 1997 Astro -> 1997 C & K Series -> 1997 G-Series -> 1997 P-Series -> 1997 S & T Series -> 1997-99 -> 1997-99 Except 1999 Sierra & Silverado -> 1997-99 G Van & P Series -> 1998 Astro -> 1998 C & K Series -> 1998 G-Series -> 1998 P-Series -> 1998 S & T Series -> 1999 Astro -> 1999 C & K Series Except Sierra & Silverado -> 1999 G-Series -> 1999 P-Series -> 1999 S & T Series -> 1999 Sierra & Silverado -> 2000 Astro -> 2000 C & K Series except Sierra, Silverado, Suburban, Tahoe & Yukon -> 2000 G-Series -> 2000 S & T Series -> 2000 Sierra -> 2000 Silverado -> 2000 Suburban -> 2000 Tahoe -> 2000 Yukon -> 2000-01 -> 2000-01 G Van -> 2001 Astro -> 2001 C & K Series -> 2001 G-Series -> 2001 S & T Series -> Accessing Diagnostic Trouble Codes -> Astro, Safari & S & T Series -> C & K Series -> Clearing Diagnostic Trouble Codes -> Connector Pin ID -> Diagnostic Process -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Enhanced Diagnostics -> G Van & P Series -> Intermittents & Poor Connections -> Temperature Vs. Resistance -> Wiring Diagrams
Vehicle: 1997 Chevrolet K2500 Pickup 5.7 V8 GAS

Accessing Diagnostic Trouble Codes

Diagnostic trouble codes (DTCs) can only be read by connecting a suitably programmed scan tool to the Data Link Connector (DLC) and following the tool manufacturer instructions.

Diagnostic Trouble Code Interpretation

Refer to Figs. and , for Diagnostic Trouble Code (DTC) interpretation.

Wiring Diagrams

Refer "Wiring Diagrams" in "Vehicle Systems"

Connector Pin ID

On 2000 S & T Series only, ensure correct anti-lock brake system connector pin identifications are used.

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Diagnostic Process

  • Inspect master cylinder reservoir fluid level and for possible fluid...
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CLICK HERE TO GET FULL ACCESS TO 1997 Chevrolet K2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1997 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Chevrolet K2500 Pickup cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Power Brake Unit Replacement -> Bravada, S & T Series -> C & K Series -> G Series -> Montana, Silhouette, Trans Sport & Venture
Vehicle: 1997 Chevrolet K2500 Pickup 5.7 V8 GAS

G Series

  • Remove brake pipes from master cylinder. Plug pipes to prevent fluid contamination.
  • Remove master cylinder attaching nuts and position master cylinder aside.
  • Disconnect stop lamp switch electrical connector.
  • Remove stop lamp switch retainer from brake pedal pin, then the stop lamp switch from brake pedal support.
  • Disconnect power brake unit pushrod from brake pedal.
  • Remove attaching nuts, then the power brake unit.
  • Reverse procedure to install.
    • Torque booster retaining nuts to 27 ft. lbs.
    • Torque master cylinder retaining nuts to 27 ft. lbs.
    • Torque brake pipe fittings...

CLICK HERE TO GET FULL ACCESS TO 1997 Chevrolet K2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1997 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Chevrolet K2500 Pickup cars and light trucks from 1990+.

Anti-lock Brakes -> Kelsey-Hayes -> Diagnosis & Testing -> 1997 Astro -> 1997 C & K Series -> 1997 G-Series -> 1997 P-Series -> 1997 S & T Series -> 1997-99 -> 1997-99 Except 1999 Sierra & Silverado -> 1997-99 G Van & P Series -> 1998 Astro -> 1998 C & K Series -> 1998 G-Series -> 1998 P-Series -> 1998 S & T Series -> 1999 Astro -> 1999 C & K Series Except Sierra & Silverado -> 1999 G-Series -> 1999 P-Series -> 1999 S & T Series -> 1999 Sierra & Silverado -> 2000 Astro -> 2000 C & K Series except Sierra, Silverado, Suburban, Tahoe & Yukon -> 2000 G-Series -> 2000 S & T Series -> 2000 Sierra -> 2000 Silverado -> 2000 Suburban -> 2000 Tahoe -> 2000 Yukon -> 2000-01 -> 2000-01 G Van -> 2001 Astro -> 2001 C & K Series -> 2001 G-Series -> 2001 S & T Series -> Accessing Diagnostic Trouble Codes -> Astro, Safari & S & T Series -> C & K Series -> Clearing Diagnostic Trouble Codes -> Connector Pin ID -> Diagnostic Process -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Enhanced Diagnostics -> G Van & P Series -> Intermittents & Poor Connections -> Temperature Vs. Resistance -> Wiring Diagrams
Vehicle: 1997 Chevrolet K2500 Pickup 7.4 V8 GAS

Accessing Diagnostic Trouble Codes

Diagnostic trouble codes (DTCs) can only be read by connecting a suitably programmed scan tool to the Data Link Connector (DLC) and following the tool manufacturer instructions.

Diagnostic Trouble Code Interpretation

Refer to Figs. and , for Diagnostic Trouble Code (DTC) interpretation.

Wiring Diagrams

Refer "Wiring Diagrams" in "Vehicle Systems"

Connector Pin ID

On 2000 S & T Series only, ensure correct anti-lock brake system connector pin identifications are used.

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Diagnostic Process

  • Inspect master cylinder reservoir fluid level and for possible fluid...
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CLICK HERE TO GET FULL ACCESS TO 1997 Chevrolet K2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1997 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Chevrolet K2500 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Hydraulic Control Valves -> Master Cylinder
Vehicle: 1997 Chevrolet K2500 Pickup 7.4 V8 GAS

Master Cylinder

Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating in-line. The primary piston controls the front brake system and the secondary piston controls the rear brake system.

Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.

The quick take-up uses a spring-loaded ball check val...

CLICK HERE TO GET FULL ACCESS TO 1997 Chevrolet K2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1997 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Chevrolet K2500 Pickup cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Troubleshooting -> Brakes Grab -> Hard Pedal -> Slow Or No Release
Vehicle: 1997 Chevrolet K2500 Pickup 7.4 V8 GAS

Hard Pedal

  • Internal vacuum leak.
  • Faulty control valve.
  • Broken or damaged hydraulic brake lines.
  • Collapsed or damaged vacuum hose.
  • Plugged or loose vacuum fitting.
  • Bad stud welds on front or rear housing on power head.
  • Faulty booster diaphragm.
  • Restricted air filter element.
  • Worn or distorted reaction plate or levers.
  • Cracked or broken pow...

CLICK HERE TO GET FULL ACCESS TO 1997 Chevrolet K2500 Pickup BRAKE SERVICE PROCEDURES

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