2000 Chevrolet Astro Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2000 Chevrolet Astro AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Chevrolet Astro cars and light trucks from 1990+.

Anti-lock Brakes -> Kelsey-Hayes -> Description
Vehicle: 2000 Chevrolet Astro 4.3 V6 GAS

This system is used on all models except Montana, Silhouette, Tracker, Trans Sport and Venture. On 2000 S & T Series , four door utility vehicles can be equipped with either a 310 or 325 ABS system. Pickups and two-door utility vehicles are equipped with 310 ABS systems. While both systems are functionally the same, the 310 differs in size and appearance from the 325. It is designed to reduce the occurrence of wheel lock-up during severe braking conditions. To accomplish this function, the system regulates hydraulic brake line pressure by using an Electro-Hydraulic Control Unit (EHC...

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BRAKE SERVICE PROCEDURES FOR 2000 Chevrolet Astro AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Chevrolet Astro cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 2000 Chevrolet Astro 4.3 V6 GAS

Master Cylinder

  • On models equipped with manual brake system, disconnect master cylinder pushrod from brake pedal.
  • On all models, disconnect all wire conne...

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BRAKE SERVICE PROCEDURES FOR 2000 Chevrolet Astro AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Chevrolet Astro cars and light trucks from 1990+.

Disc Brakes -> Delco Single Piston Sliding Caliper -> Rotor Replacement -> 2WD Models -> 4WD Models -> Astro, Blazer, Bravada, Jimmy, K1500/2500 & T Series Pickup -> Except Montana, Silhouette, Trans Sport & Venture -> Front -> K3500 -> Montana, Silhouette, Trans Sport & Venture -> Rear
Vehicle: 2000 Chevrolet Astro 4.3 V6 GAS

2WD Models

Except Montana, Silhouette, Trans Sport & Venture
Front
  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Remove caliper as outlined under "Caliper Service."
  • Remove grease cap from hub/rotor, Fig. .
  • Remove cotter pin, nut and washer.
  • Remove hub/rotor from spindle, being careful not to damage spindle threads or outer bearing.
  • Reverse procedure to install, noting the following:
    • Apply high-temperature wheel bearing grease to inner and outer wheel bearings.
    • Torque nut to 12 ft. lbs. while turning wheel assembly forward by hand, back nut off one flat or until hole in spindle...

CLICK HERE TO GET FULL ACCESS TO 2000 Chevrolet Astro BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2000 Chevrolet Astro AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Chevrolet Astro cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Height Sensing Proportioning Valve
Vehicle: 2000 Chevrolet Astro 4.3 V6 GAS

Height Sensing Proportioning Valve

The height sensing proportioning valve must be adjusted whenever the valve and/or linkage is disassembled or removed for service. In addition, adjustment should be checked if excessive front wheel lock-up is experienced with a lower than desired brake application rate when vehicle is at or near maximum GVWR.

  • Raise and support vehicle, leave wheels on and allow axle to hang freely.
  • Remove lever retaining nut and disconnect lever from valve shaft, Fig. .
  • Rotate valve shaft to permit installation of correct adjustment gauge, Fig. , ensure D shaped ho...

CLICK HERE TO GET FULL ACCESS TO 2000 Chevrolet Astro BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2000 Chevrolet Astro AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Chevrolet Astro cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Booster -> Power Brake Unit Service -> Accumulator Service -> Assemble -> Booster Bleed -> Cleaning & Inspection -> Disassemble
Vehicle: 2000 Chevrolet Astro 4.3 V6 GAS

Disassemble

  • Place accumulator compressor tool No. J-26889, or equivalent, around end of accumulator.
  • Install nut onto stud as shown in Fig. , then depress the accumulator with a C-clamp.
  • Remove retainer by using a punch.
  • Release C-clamp and remove accumulator compressor tool.
  • Remove accumulator, O-ring, retainer, plug and spring, Fig. .
  • Remove retainer, output pushrod, baffle, piston return spring and retainer.
  • Using a suitable saw, cut off eyelet of pedal rod, then remove the boot.
  • Remove nut, bracket and bolts, then separate cover from housing.
  • Remove piston assembly and seal...

CLICK HERE TO GET FULL ACCESS TO 2000 Chevrolet Astro BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2000 Chevrolet Astro AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Chevrolet Astro cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Booster -> Precautions -> Battery Ground Cable
Vehicle: 2000 Chevrolet Astro 4.3 V6 GAS

Battery Ground Cable

Prior to service, dis...

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