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2000 Chevrolet Express 2500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2000 Chevrolet Express 2500 car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Express 2500 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2000 Chevrolet Express 2500 AUTOMOBILES
Compressor Service -> Harrison HD6/HT6 Compressor -> Compressor Clutch Service -> Clutch Coil, Replace -> Clutch Plate & Hub, Replace -> Clutch Pulley & Bearing, Replace -> Installation -> Removal
Vehicle: 2000 Chevrolet Express 2500 5.7 V8 GAS
Clutch Plate & Hub, Replace
Service procedures given are for compressor removed and mounted in suitable holding fixture. However, on most applications, compressor clutch components can be serviced without removing compressor or recovering refrigerant from system. If refrigerant recovery becomes necessary, refer to "General Service" for procedure.
To prevent serious internal compressor damage, when removing or installing clutch components, never apply pressure directly to the compressor shaft. Always use a suitable shaft protector.
Removal
Refer to Fig. when performing compr...
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BRAKE SERVICE PROCEDURES FOR 2000 Chevrolet Express 2500 AUTOMOBILES
Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Parking Brake Bleed -> Pressure Bleed
Vehicle: 2000 Chevrolet Express 2500 6.5 V8 DIESEL
Manual Bleed
- If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
- Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
- If master cylinder is suspected to have air in the bore, it must be bled first. To bleed master cylinder, proceed as follows:
- Disconnect forward brake pipe connection at master cylinder.
- Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
- Connect ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2000 Chevrolet Express 2500 AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 6.5L Diesel Engine
Vehicle: 2000 Chevrolet Express 2500 6.5 V8 DIESEL
On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."
On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Prior to reconnecting the connector, apply a few drops of clean motor oil to the male pipe ends.
On models equipped with plastic collar quick disconnect connectors, squeeze the connector plastic retainer release tabs to release the connector. Prior to reconnecting the connector, apply a few drops of clean motor...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2000 Chevrolet Express 2500 AUTOMOBILES
DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2000 Chevrolet Express 2500 5.7 V8 GAS
One Piece Driveshaft
- Raise and support vehicle.
- Mark rear universal joint to drive shaft flange.
- Remove retaining bolts and clamps.
- Remove propeller shaft from pinion drive flange.
- Remove propeller shaft from transmission/transfer case.
- Using tape or a rubber band, wrap the U-Joint bearing caps to ensure bearing caps do not separate from U-Joint.
- Reverse procedure to install, noting the following:
- Align reference marks made during removal.
- Torque yoke retainer bolts to 18 ft. lbs.
Two Piece Driveshaft
- Raise and support vehicle.
- Suppor...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2000 Chevrolet Express 2500 AUTOMOBILES
Alternator, Replace -> Auxiliary -> Single Alternator
Vehicle: 2000 Chevrolet Express 2500 6.5 V8 DIESEL
Single Alternator
- Disconnect battery ground cable.
- Remove coolant reservoir and air cleaner.
- Remove upper fan shroud.
- Remove drive belt, using suitable removal tool.
- Remove heater hose pipe from alternator and oil fill tubes from support bracket.
- Remove alternator mounting bolts, then alternator from vehicle.
- Disconnect electrical connectors.
- Reverse procedure to install, noting the following:
- Torque front alternator mounting bolt to 37 f...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2000 Chevrolet Express 2500 AUTOMOBILES
General Motors Corp./Saturn Trucks -> Change Trans Fluid Indicator ->
Vehicle: 2000 Chevrolet Express 2500 5.7 V8 GAS
This message will appear on the DIC (Driver Information Center) when it is time to change the transmission fluid....
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2000 Chevrolet Express 2500 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2000 Chevrolet Express 2500 5.7 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2000 Chevrolet Express 2500 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2000 Chevrolet Express 2500 5.0 V8 GAS
These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.
- Rotate tensioner counterclockwise using suitable 1/2 inch break...
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COMPONENT LOCATION DIAGRAMS FOR 2000 Chevrolet Express 2500 AUTOMOBILES
Component location diagrams for most 2000 Chevrolet Express 2500 cars and light trucks sold in the U.S. from 1990+.
 Body Diagram for 2000 Chevrolet Express 2500 5.0 V8 GASComponents on diagram: |
 Engine Compartment Diagram for 2000 Chevrolet Express 2500 4.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2000 Chevrolet Express 2500 AUTOMOBILES
OEM drawn wiring diagrams for most 2000 Chevrolet Express 2500 cars and light trucks sold in the U.S.
 2000 Chevrolet Express 2500 4.3 V6 GAS Wiring DiagramComponents on diagram: |
 2000 Chevrolet Express 2500 5.7 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2000 Chevrolet Express 2500 AUTOMOBILES
OEM TSB listings for most 2000 Chevrolet Express 2500 cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2000 Chevrolet Express 2500 5.7 V8 GAS Auto Systems: |
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2000 Chevrolet Express 2500 5.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2000 Chevrolet Express 2500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2000 Chevrolet Express 2500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2000 Chevrolet Express 2500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2000 Chevrolet Express 2500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2000 Chevrolet Express 2500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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