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2000 Mercury Villager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2000 Mercury Villager car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Villager automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2000 Mercury Villager AUTOMOBILES
Automatic Temperature Control Systems Diagnosis & Testing -> Technical Service Bulletins -> Air Conditioning System Does Not Maintain Set Temperature -> Action -> Expedition & Navigator -> Issue
Vehicle: 2000 Mercury Villager 3.3 V6 GAS
Expedition & Navigator
Issue
The blower motor may stay on high after desired temperature is reached and/or the system does not maintain set temperature
Action
Check for proper connection of the in-car temperature sensor as follows:
- Cut a piece of 1.5x1.5 inch toilet or tissue paper (paper towel will not work).
- Turn ignition to On position, then turn fan speed to High.
- Select Panel or Vent mode, the...
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BRAKE SERVICE PROCEDURES FOR 2000 Mercury Villager AUTOMOBILES
Disc Brakes -> Adjustments -> 1997 F-Super Duty -> E-Super Duty -> Expedition, Explorer, Navigator, Mountaineer & F-250LD -> Parking Brake -> Rear Disc -> Transmission Mounted -> Windstar
Vehicle: 2000 Mercury Villager 3.3 V6 GAS
Parking Brake
Expedition, Explorer, Navigator, Mountaineer & F-250LD
Rear Disc
- Remove rear disc brake rotor as outlined in "Rotor, Replace".
- Using brake adjustment gauge tool No. D81L-1103-A, or equivalent, to measure inside diameter of parking brake drum, Fig. .
- Using parking brake adjuster screw, adjust parking brake shoe to .020 inch (.508 mm) less than drum measurement, Fig. .
- Reverse procedure to install.
1997 F-Super Duty
Transmission Mounted
- Place transmission in neutral position and release parking brake, then raise and support vehicle.
- Loosen parking brake adjusting clevis locknut sev...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2000 Mercury Villager AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Villager
Vehicle: 2000 Mercury Villager 3.3 V6 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery has been disconnected and re...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2000 Mercury Villager AUTOMOBILES
CV AXLE SHAFT, Replace -> Left -> Right
Vehicle: 2000 Mercury Villager 3.3 V6 GAS
Left
- With vehicle in NEUTRAL, position on a hoist.
- Remove front wheel and tire assembly.
- Remove cotter key.
- Remove wheel hub nut and washer.
- Remove stabilizer link nut.
- Remove cotter pin.
- Remove nut.
- Separate suspension lower ball joint from knuckle.
- Separate halfshaft from transaxle.
- Separate halfshaft from knuckle, using wheel hub remover tool No. 205-D070 or equivalent.
- Reverse procedure to install, noting the following:
- When seated properly, driveshaft bearing retainer circlip can be felt as it snaps into differential side gear groove.
- Torque lower ball joint nut to 58 ft. lbs.
- Tor...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2000 Mercury Villager AUTOMOBILES
Starter, Replace
Vehicle: 2000 Mercury Villager 3.3 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner assembly.
- Slide solenoid B+ terminal protective boot rearward and remove battery cable to B+ terminal nut.
- Remove brush cable to M terminal nut.
- Disconnect S terminal el...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2000 Mercury Villager AUTOMOBILES
Cabin Air Filter Service -> Ford Motor Co. -> 1997-2002 Villager
Vehicle: 2000 Mercury Villager 3.3 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Lift the windshield wiper arms away from the windshield.
- While holding the retaining clip at the base of the wiper arm outward, lift the wiper arm from the pivot.
- Remove the six cowl cover retaining screws, Fig. .
- Open the hood.
- Remove the four plastic pin type retainers from the forward edge of the cowl cover, then remove the retainer anchors, Fig. .
- Disconnect the windshield washer nozzle hose.
- Lift the cowl cover upward and position...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2000 Mercury Villager AUTOMOBILES
Ford Motor Co. Trucks -> Low Coolant Lamp ->
Vehicle: 2000 Mercury Villager 3.3 V6 GAS
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2000 Mercury Villager AUTOMOBILES
Radiator, Replace
Vehicle: 2000 Mercury Villager 3.3 V6 GAS
- Raise and support vehicle.
- Drain engine cooling system into a suitable container.
- Disconnect and plug lower transmission cooler line, then the lower radiator hose.
- Disconnect wiring harness from fan shroud.
- Lower vehicle and position relay box aside.
- Position coolant reservoir hose aside, then disconnect co...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2000 Mercury Villager AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator -> Power Steering
Vehicle: 2000 Mercury Villager 3.3 V6 GAS
Air Conditioning
Mark direction of rotation on drive belt with a marking pen to ensure correct installation if drive belt is to be reused. Failure to do so may result in drive belt noise. To ensure maximum drive belt life and proper component operation, replacement drive belts must be same type and size as original drive belts. When installing a new drive belt, ensure that it is properly seated on pulleys.
- Disconnect battery ground cable from battery.
- Loosen A/C compressor drive belt idler pulley tensioner bolt.
- Loosen A/C compressor drive belt idler pulley adjustment...
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COMPONENT LOCATION DIAGRAMS FOR 2000 Mercury Villager AUTOMOBILES
Component location diagrams for most 2000 Mercury Villager cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Relay Box Component Locations Diagram for 2000 Mercury Villager 3.3 V6 GASComponents on diagram: |
 Engine Compartment Component Locations Diagram for 2000 Mercury Villager 3.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2000 Mercury Villager AUTOMOBILES
OEM drawn wiring diagrams for most 2000 Mercury Villager cars and light trucks sold in the U.S.
 2000 Mercury Villager 3.3 V6 GAS Wiring DiagramComponents on diagram: |
 2000 Mercury Villager 3.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2000 Mercury Villager AUTOMOBILES
OEM TSB listings for most 2000 Mercury Villager cars and light trucks sold in the U.S. from 1985+.
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Document: CERTAIN 1999 AND 2000 MODEL YEAR VILLAGER VEHICLES THROTTLE BODY CLEANING Vehicle: 2000 Mercury Villager 3.3 V6 GAS Auto Systems: |
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Document: EXTENDED COVERAGE PROGRAM - THROTTLE BODY CLEANING Vehicle: 2000 Mercury Villager 3.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2000 Mercury Villager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2000 Mercury Villager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2000 Mercury Villager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2000 Mercury Villager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2000 Mercury Villager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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