2000 Plymouth Neon Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2000 Plymouth Neon AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Plymouth Neon cars and light trucks from 1990+.

Drum Brakes -> Type 1 -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable -> Wheel Cylinder
Vehicle: 2000 Plymouth Neon 2.0 L4 GAS

Brake Drums

Any time the brake drums are removed for brake service, the braking surface diameter should be inspected with a suitable brake drum micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced. Scoring ...

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BRAKE SERVICE PROCEDURES FOR 2000 Plymouth Neon AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Plymouth Neon cars and light trucks from 1990+.

Anti-lock Brakes -> Teves Anti-Lock Braking System -> System Service -> 1999 -> 1999 Neon -> 1999-2000 -> 1999-2000 Sebring Convertible & Stratus -> 2000-03 -> 2000-03 Neon -> 2001-03 -> 2001-03 Sebring Convertible, Sebring Sedan & Stratus Sedan -> Brake System Bleed -> Breeze & Cirrus -> Component Replacement -> Concorde, Intrepid, LHS & 300M -> Controller Anti-Lock Brake (CAB) -> Front -> Integrated Control Unit (ICU) -> Neon -> Rear -> Sebring Convertible, Sebring Sedan & Stratus Sedan -> Wheel Speed Sensor
Vehicle: 2000 Plymouth Neon 2.0 L4 GAS

Brake System Bleed

The TEVES Mark 20e anti-lock brake system must be bled as two independent braking systems. The non-ABS portion of the brake system should be bled the same as any non-ABS system. The ABS portion of the system requires the use of a DRB, or equivalently programmed scan tool.

  • To bleed non-ABS portion of system, refer to "Hydraulic Brakes."
  • To bleed the ABS portion of the system, connect DRB scan tool to vehicle diagnostics connector, located under the lefthand side of instrument panel.
  • Set can tool to Bleed ABS routine.
  • Apply brake pedal firmly and initiate Bleed ABS cycl...

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BRAKE SERVICE PROCEDURES FOR 2000 Plymouth Neon AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Plymouth Neon cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing -> 1999-2000 -> Avenger -> Breeze & Cirrus -> Concorde, Intrepid, LHS & 300M -> Convertible -> Coupe -> Less ABS -> Less Anti-Lock Brake System -> Neon -> Proportioning Valve -> Sebring & Stratus -> Sedan -> With ABS -> With Anti-Lock Brake System
Vehicle: 2000 Plymouth Neon 2.0 L4 GAS

Proportioning Valve

Avenger
  • Install suitable pressure gauges, one each on input side and output side of proportioning valve.
  • Bleed brake line and pressure gauge, then gradually depress brake pedal and observe gauge.
  • Observe left and righthand output pressures.
  • Pressure difference between left and right sides should not be more than 57 psi.
  • Refer to "Hydraulic Brake Control Specifications."
  • If pressure is not within specifications, replace proportioning valve.
Breeze & Cirrus
Less Anti-Lock Brake System
  • Road test vehicle to determine which rear wheel exhibits premature wheel skid.
  • Remove ...

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BRAKE SERVICE PROCEDURES FOR 2000 Plymouth Neon AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Plymouth Neon cars and light trucks from 1990+.

Anti-lock Brakes -> Teves Anti-Lock Braking System -> Troubleshooting
Vehicle: 2000 Plymouth Neon 2.0 L4 GAS

Refer to flow charts under "Symptom Based Diagnosis" unde...

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BRAKE SERVICE PROCEDURES FOR 2000 Plymouth Neon AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Plymouth Neon cars and light trucks from 1990+.

Disc Brakes -> Type 5 -> Parking Brake Service -> Concorde, Intrepid & 300M -> LHS & Neon -> Parking Brake Shoes, Replace
Vehicle: 2000 Plymouth Neon 2.0 L4 GAS

Parking Brake Shoes, Replace

Concorde, Intrepid & 300M
  • Remove rear disc brake caliper assembly, as outlined under "Caliper Service," from adapter and rotor.
  • Remove rear rotor from hub, then dust cap.
  • Remove cotter pin, nut retainer, wave washer and rear hub/bearing assembly retaining nut and washer from rear spindle.
  • Remove rear hub and bearing assembly from rear spindle.
  • Turn brake shoe adjuster wheel until adjuster is at shortest length.
  • Remove adjuster assembly from parking brake assembly.
  • Pull front parking brake shoe away from anchor pin, then remove front parking brake shoe an...

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BRAKE SERVICE PROCEDURES FOR 2000 Plymouth Neon AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Plymouth Neon cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> 1999-2000 -> 2001 -> 2001-03 -> 2002-03 -> Avenger -> Breeze & Cirrus -> Concorde, Intrepid, LHS & 300M -> Convertible -> Coupe -> Fluid Reservoir -> Junction Block -> Less ABS -> Master Cylinder -> Neon -> Proportioning Valve -> Sebring & Stratus -> Sedan -> With ABS -> Without ABS
Vehicle: 2000 Plymouth Neon 2.0 L4 GAS

Fluid Reservoir

These models use ISO style flares that are of metric dimension. Use ISO style tubing flares and metric tubing when performing any repairs.

  • Remove reservoir caps.
  • Remove reservoir brake fluid.
  • Remove master cylinder as outlined under "Master Cylinder, Replace."
  • Secure master cylinder in suitable vise.
  • Remove two reservoir to master cylinder retaining pins, Fig. .
  • Rock reservoir side to side and remove from master cylinder. Do not use any tools when removing reservoir.
  • Remove sealing grommets
  • Reverse procedure to install, noting the following:
    • Lubricate new sealing gromm...

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